Daily Archives: October 25, 2025

Restoring and Cleaning a Clogged Savinelli Tundra 802 Canadian yet again


by Steve Laug

Last week I received a phone call from Brian in Victoria about a few more clogged pipes. He sent them by courier and I received them on Wednesday this week. The first pipe I worked on was a Lorenzo that I restemmed and blogged on (https://rebornpipes.com/2025/10/24/restoring-and-restemming-a-clogged-and-filthy-italian-lorenzetti-billiard/). The second one was a Savinelli Tundra 802 Canadian that was clogged and had no airflow once again. I had restored and cleaned it for him and written a blog on July 29, 2025 (https://rebornpipes.com/2025/07/29/restoring-and-cleaning-a-clogged-savinelli-tundra-802-canadian/). The third one is a Savinelli Tortuga that I had also restored at the same time and written a blog on (https://rebornpipes.com/2025/07/30/restoring-and-cleaning-a-clogged-savinelli-tortuga-128-billiard/). He asked if I would clean and open them up for him once again.

I chose to work on was Savinelli Tundra. It looked very familiar to I checked out the blog and sure enough as noted above I had restored it once already. It was stamped on the topside of the shank and read Tundra. On the underside it has a Savinelli S shield on the underside followed by the shape number 802. The finish was still pretty clean. The bowl already had a thick cake and some wet sticky dottle that completely covered the airway at the bottom of the bowl as it had before. The rim top had was covered by light coat of lava that was sticky. The taper stem was multi-coloured acrylic. The bite through I had repaired had held up quite well. The shank and airways in both the mortise and stem were very dirty. I blew through the stem and it was clear and unclogged. I tried to blow through the shank and it was constricted with tars.  I took photos of the pipe before I started my work. It amazed me how quickly the pipe had clogged again. I took photos of the rim top and the stem to show the condition. You can see the cake and dottle in the bowl and the clean rim top. The photos of the stem show that the repairs on the tooth marks and chatter on the top looks to be in great condition.I took photos of the stamping on the top and underside of the shank to capture it. The Tundra stamp and the stamping on the underside was faint but readable as noted above. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.I started my work on the pipe by cleaning out the dottle in the bottom of the bowl. It was thick and wet. I reamed the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I used the drill bit in a Kleen Reem pipe reamer and twisted it into the shank in the shank until it went to the bowl. It cleaned out more of the debris and opened the airway. I cleaned out the shank, the airway and the mortise as well as the airway in the stem with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that Brian really enjoyed it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. With the shank clear and the airway open it was time to work on the stem. It was clear once again just dirty and I needed to clean up my repairs on the stem. Though I did not take photos of the process as this point I used my normal process. I used small files to recut the button edge, reshape the surface and flatten the repair on the stem surface on both sides. The filled in bite through on the underside was visible but the beauty was it was underneath! I would continue to sand and work it to minimize the visibility but the repair was solid.I sanded the surface of the acrylic taper stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine. The repairs are visible but they are smooth. It is hard to patch Cumberland style stems.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I set it aside to dry. I finished cleaning and opening up the airway once again on this Savinelli Tundra 802 Canadian with an acrylic taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth bowl and shank. The polished grain on the pipe looks great with the repaired acrylic stem. This Savinelli Tundra Canadian looks better and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 41 grams/1.45 ounces. This second of three pipes that Brian me to open up again. I will send the pipes back to him once I have cleaned up the final pipe he sent. I look forward to hearing what he thinks of this resurrected beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Work of Art from Viggo Nielsen


by Kenneth Lieblich

When I first saw this pipe, I thought that it was a very fine example of Danish pipemaking. But the more I worked on it, the more I recognized the incredible workmanship involved in carving it. This is a majestic, hand-finished freehand from master carver, Viggo Nielsen. This is the sort of pipe that offers you more each time you look at it. Examining the curves, angles, transitions, and plateau was very rewarding and reminded me of a rugged mountain landscape. It’s a beautiful pipe! There are some markings on the shank of this pipe and they are helpful for identification. On the left side of the shank, we see Nielsen [over] Handmade [over] in Denmark. On the right side of the shank, we see Hand [over] Finished. That’s all – no other markings to be found.It is worth looking up the work of Viggo Nielsen from the usual sources. On Pipedia, his article states:

Viggo is surely one of the seminal figures in the evolution of the Danish pipe. His pipes are all handmade – also handmade stems, often in Cumberland. Most of the pipes are quite big, and a large number are made for 9mm filter. The finish is just perfect and when holding one of Viggo’s pipes, you can tell, he’s a pro. 

Viggo Nielsen was born in 1927. During World War II he started making pipes at a now closed factory. These pipes were made of birch due to the lack of briar (because of the war). In 1948 Viggo started his own pipe factory, “Bari”. But it wasn’t until 3 years later he could actually acquire Briar wood for his pipes. The business was very successful producing both classic shapes and freehand models.

In 1978 Viggo sold the business to a German tobacco manufacturer and he began making the Fåborg Pipe together with his two sons Jørgen Nielsen and Kai Nielsen. Even when Viggo had reached the age of retirement, he could not quite leave his workshop and he still made about 100 pipes a year, some of them based on the famous “Fåborg Pibe” but also a few “Jewels of Denmark”, until he passed away.

This pipe doesn’t have a Cumberland stem, nor a filter, but it is a healthy size. I also went to Pipephil and found the following:

Artisan: Viggo Nielsen (1927 – †2009) starts making pipes during WWII. He estabishes his own Bari factory in 1948. The business is sold to a German tobacco manufacturer in 1978 and from this period on he starts the “Faaborg Pipe” (Fåborg Pibe) with his two sons Jørgen Nielsen and Kai Nielsen. The “Jewel of Denmark” stamping is reserved for perfect pipes (flawless straight grain).

Let’s examine this wonderful specimen. The pipe was in great condition – just very dirty from lots of smoking. You can see lots of lava on the plateau rim top. The briar bowl was in nice shape, with a bit of grime ground in. The stem was well-worn, but a good, solid freehand stem. It has a few tooth marks and some oxidation, but nothing to worry about. To begin, I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I used quite a few pipe cleaners and cotton swabs – far more than are shown in the photo.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. And – holy moly – there was a lot of debris!Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I also used a nylon brush in the crevices of the plateau. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. Just look at that pipe! For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Viggo Nielsen Hand-Finished Freehand looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅛ in. (156 mm); height 3 in. (76 mm); bowl diameter 1⅞ in. (46 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 2¼ oz. (67 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.