Daily Archives: December 3, 2024

You Gotta Love a nice “Malaga” Bent Volcano


by Steve Laug

For a long time now, Jeff and I have been purchasing Malaga pipes. The shapes, the quality of craftsmanship, the oil finishing and their smokability all make them stand out. I can’t even remember how many we have cleaned and restored but there have been many. A quick search on Google will likely take you to our blog and at least one of the pipes that we have worked on. So when this pipe came up on eBay on 02/25/24 we bought it from the seller in Kentville, Nova Scotia, Canada and added it to the work queue. The grain on this pipe is quite nice. Once again it was obviously someone’s favourite smoker. The pipe is stamped on the underside of the shank next to the stem/shank junction and reads “MALAGA”. The smooth finish on the bowl and shank were dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the smooth rim in a lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. The condition of the rim edge and top would become clear in the cleaning process. The outer edge looked very good. The bent taper stem was vulcanite. The stem was lightly oxidized and had some calcification ahead of the button. There were light tooth marks on the top and the underside of the stem ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and lava on the rim top and edges. The inner edge of the rim showed thick cake coming up to the top and flowing over the edge. It was a dirty pipe but still a beauty. The vulcanite thin taper stem had tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show some stunning and unique grain all around the pipe. The oil curing/finish makes the grain really stand out under the grime on the bowl and shank. Jeff took photos of the stamping on the underside of the shank. It read “Malaga” on the underside as noted above. The stamping was clear and readable. For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that was sent to me (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).

Jeff had cleaned up the pipe with his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime from around the bowl sides. It looked much better. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it with warm water. The stem looked much better and the light tooth marks on both sides were still visible and would need a little work. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean but there were chips and nicks around the rim top and the inner edge of the bowl. The stem looked better, though there were tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I worked on the rim top and edges of the bowl to remove the damage and nicks on the surface and edges of the bowl. I lightly topped the bowl to smooth out the nicks and cuts in the top. I worked over the edge and top with a folded piece of 220 grit sandpaper and carefully brought the bowl back to round and removed the nicks in the top. It looked better.I sanded the bowl and shank it with 320-3500 grit sanding pads to clean up the marks and scratches in the bowl surface. I wiped it down with a damp cloth between each sanding pad to remove the debris left behind by sanding. Once finished it looked better. I polished the bowl sides with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads. I wiped it down after each pad. It really began to take on a rich shine and the grain was quite beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I “painted” the stem with the flame of a lighter to lift the tooth marks. While I was able lift some of them there were deep ones that did not lift very much. I filled these in with black rubberized CA glue. Once the repairs cured I flattened them with a small file and then sanded them smooth with a folded piece of 220 grit sandpaper. I started the polishing of the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad. I was able to remove the light tooth marks and chatter on the stem surface on both sides.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the “Malaga” Bent Volcano and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful “Malaga” Bent Volcano and the vulcanite taper stem and smooth finish combine to give the pipe a great look. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/40 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restemming and Restoring a Well Used Republic Era Peterson’s Kildare 408 Apple


by Steve Laug

In January Jeff found out about an estate sale in Pocatello, Idaho, USA. It turned out that the sale was for a fellow Jeff and I had purchased pipes from in the past, Gene. He had been the owner of Outwest Tobacco in Pocatello (long closed now) and I bought tobacco and other smoking items from him in the past. As I think about it now, it seems that I had known Gene for over 30 years Jeff and I had been to his home and enjoyed coffee and a few pipes together. I have no idea how many pipes we bought on those visits as well as to the antique shop of his daughter. I know that there were many pipes. When we heard that it was Gene’s personal collection that was for sale and that he had passed away we decided for Jeff to go to the house and have a look. He went on January 25, 2024 to scope it out as we had seen his personal collection of pipes and there were definitely some among those well smoked old warriors that would be great to pick up. Perhaps there would even be one that could join my own collection in memory of Gene.

Jeff went to the house and looked through the racks, pipe bags, tobacco both bulk and tinned as well as a variety of pipes. All the pipes were well smoked and needed serious cleaning. One the pipes he picked up was this Peterson’s Kildare 408 Apple with a black vulcanite replacement fishtail stem. It was very dirty and was a natural coloured pipe when it started. The smooth finish around the bowl was dirty and had hand oils ground into the grooves. The bowl had a thick cake that overflowed in lava onto the rim edge and top of the bowl. The stem was a replacement vulcanite one that was very dirty and had the marks of a rubber Softee Bit on the end. It had become discoloured and there was a line where the debris from smoking had accumulated along the edge and under the bit protector. The good news was that there were no tooth marks or chatter. The rest of the stem was dirty and had lost the characteristic shine. I really did not matter as I would be replacing it with a P-lip stem. The pipe was stamped on the left side of the shank and read Peterson’s [over] Kildare and on the right side it read Made in the [over] Republic [over] of Ireland (in three lines) and next to that was the shape number 408 next to the shank/bowl joint. Jeff took photos of the pipe so I could have a sense of what it looked like before he started his work on it.Jeff took photos of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the thick cake in bowl and the lava overflow on the edges and rim top of the bowl. It is had to know if there is any damage as the cake and lava is quite thick. The stem surface is very dirty and you can see the area on the end of the stem where the Softee Bit had protected it from chewing but had left it dirty and discoloured. He also took photos of the sides of the bowl and the heel to show the interesting grain that went around the bowl. The grain is beautiful. You can see the oils and debris ground into the finish of the bowl. He took photos of the stamping on the sides of the shank. It is faint but still is readable as noted above. I reread Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I am quoting nothing specifically from that article but recommend you take time to read it.

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Kildare Line. It has become my go to any time I want information on the brand. On page 314 it had the following information on the Kildare Line.

Kildare (1965-) First issue of line with matte-finish in Classic Range shapes, P-Lip and fishtail mouthpiece. Second issue C.1979 as Kildare Patch, with rusticated patches on pipe surface. Third issue 2010, matte-brown, P-Lip or fishtail mouthpiece, no band. Fourth issue 2011-, burgundy sandblast finish, nickel army mount, fishtail mouthpiece, exclusive to smokingpipes.com.

The information given above identifies the pipe as a First Issue of the line with a matte-finish. It would have been issued between 1965 and 1979. This line was issued is a brown finish with either a P-lip or a fishtail mouthpiece. This means that the pipe is an older issue Kildare. The 408 shape number is attached to a ¼ bent Apple.

Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. It was a real mess and I wondered what it would look like after his work. He reamed the heavy cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The scratches in the briar stood out once clean. There were some on the left side toward the top of the bowl that appear in the first photo below. Overall the pipe looked good when I received it. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and the rim top shows some darkening and some damage on the inner edge of the bowl and the outer edge as well. The misfit stem came out looking quite good, but since I would replace it in the restoration process I will add it to my cans of stems once I fit a new one to this pipe. I took photos of the sides of the shank to show the stamping. The photo clearly shows the faint stamping though it is actually more readable in person. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. The very short tenon is visible in the photo and was only one of the issues with this replacement stem. I set aside the bowl and turned my attention to the stem. I had decided to replace the stem so I went through my stems for fine one. I wanted a straight P-lip style stem for the Peterson’s Apple. I went through my many stems and did not find one that would work with the diameter of the shank. I contacted Kenneth with the dimensions of the shank and he found several that were close. He graciously dropped them by on Sunday afternoon. In the bag he brought were several new Peterson replacement P-lip stems. I chose the taper stem below as my first choice. It had the right diameter and after the tenon was turned should work well. You can see the casting marks on the button area and tenon showing it as new stock.I have a tenon turning tool here that I often use to do this job. But for this one I decided to use the Dremel and a sanding drum to reduce the diameter of the tenon. It actually worked very well and I cleaned up the tenon with a file to remove the ridges of the sanding drum. The diameter was correct and the fit to the shank was perfect. Once the fit in the shank was right I used a lighter to heat the stem to give it the proper bend for the angle of the shank on this apple.I fit the stem on the shank and took photos of the new stem to give a sense of the new look. Personally, I like doing this as it gives me a chance to see it apart from a lens or on my desk top and assess the bend and the fit. I was happy with what I say. Now I needed to sand and shape the stem. I worked on the stem to remove the casting marks from the sides and the P-lip end with 220 grit sandpaper. I also removed some of the excess diameter on the top and underside of the stem to make the transition smooth. It definitely looked better at this point. Still lots to do.I started the polishing process on the pipe by sanding the stem and tenon with 320-3500 grit sanding pads. Each successive pad brought smoother shape and definition to the stem and tenon surface. It was starting to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped them down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it another coat of Obsidian Oil and set aside for the product to absorb into the vulcanite. I set the stem aside finished with all but the buffing and turned my attention to the bowl. I cleaned up the inner edge bevel with a folded piece of 220 grit sandpaper. I lightly topped the bowl on a topping board with 220 grit sandpaper to minimize the damage on the top and outer edge of the bowl. Once finished it definitely looked better. I wiped the bowl down with cotton pads and acetone to remove the darkening on the bowl sides and begin the process of cleaning the surface in my check for damage and cracks to the bowl. It actually looked very good. I used a Cherry stain pen to restain the inner edge and rim top to match the rest of the briar before I started sanding it. Once it had been sanded the match should be perfect.I sanded the bowl with 320-3500 grit sanding pads to remove the scratching and marks on the bowl surface and top and underside of the shank. I wiped it down after each pad with a damp cloth and by the end the bowl really began to show some promise. I carefully avoided the stamping on the shank sides. I polished the briar with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I decided at the last minute to add a cosmetic thin brass band to the shank end. There was no need to do this in terms of damage to the stem or shank end. I just thought it would add a touch of bling to the pipe and give it a good interruption between the briar and the vulcanite. I heated the band and pressed it in place on the shank.It was great to finish this older (1965-79) Republic Era Peterson’s 408 Apple. I put the bowl and the newly fit stem together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with deep sandblast all around it. Added to that the polished black vulcanite stem was beautiful. This Peterson’s Kildare 408 Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 56 grams/1.98 ounces. It is a beautiful pipe and one that will soon be on the rebornpipes store in the Irish Pipe Makers Section of the store. If you want to add it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.