Daily Archives: September 28, 2020

New Life for a Small Gourd Calabash with a Porcelain Bowl and a Bakelite Stem


Blog by Steve Laug

The next pipe on the table came to us from a group of pipes that Jeff picked up on a recent pipe hunt in Utah. It is an older Gourd Calabash that is in decent condition. It is has a nickel band that has faux hallmarks that identify it as an American made calabash. The gourd portion of the pipe is in good shape other than a damaged spot on the left side toward the bottom of the gourd. It is almost as if the top layer of the gourd had bubbled and peeled. The gourd has a great mix of colours that darken toward the shank end. The cup/bowl portion is made of porcelain rather than meerschaum. It was dirty and had some buildup of tars on the inner edge. The walls of the bowl had a thin cake build up on the surface. The finish was dirty with dust ground into the gourd and some oxidation on the band on the shank end. The taper stem was made of Bakelite and had tooth marks and chatter ahead of the button on both sides. The button edge was worn down and would need to be recut.  Jeff took photos of the pipe to show what it looked like before he started working on it. He took photos of the porcelain bowl and rim top to show cake in the bowl and the lava on the inner edge of the bowl. The edge looked rough but should clean up very easily. The photos of the sides and heel of the bowl show the colours around the exterior of the gourd. It is a beauty under the grime and dust.    The stamping on the nickel band is shown in the photo below. It looks very good and readable. It is a classic set of faux hallmarks that I have found present on American made pipes. Jeff captured the overall look in the first photo followed by some closer photos of sections of the stamp so you can read it.He removed the stem from the shank and took photos. They both show the inset bone tenon in the stem. The alignment in the gourd shank is perfect and the threads in the shank look very good.   There was nothing about the pipe that gave me any clues as to the manufacture of the pipe. It is well made would be a great looking piece once it was restored. I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had carefully scraped the walls of the porcelain bowl with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl, shank and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Before & After Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it.  I took a photo of the rim top to show the condition. The rim top and edges look very good. The bowl is clean. The stem came out looking quite good. There are some tooth marks and chatter on both sides and some remaining oxidation.   I took a photo of the band on the shank to show the hallmarks. They are as pictured above.I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe. Since the bowl was in such excellent condition I started the restoration by rubbing the gourd calabash down with Before & After Restoration Balm. I worked it into the surface of the gourd with my fingertips to clean, enliven and preserve the exterior of the bowl. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The gourd really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I recut the button edge with a file to redefine the sharp edge. I sanded the stem to remove the tooth marks and chatter from both sides with 220 grit sandpaper and started polishing the stem with 400 grit wet dry sandpaper. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   I rubbed the bone tenon down with Vaseline to lubricate it and make screwing it in easier. This Porcelain Bowled Gourd Calabash is a beautiful little pipe that is in remarkable shape. The Gourd looks very good with the coloration that has happened with it and the amber coloured Bakelite bent taper stem. Combination of colours of the white porcelain, golden gourd, silver coloured band and the amber stem looks very good. The cleaned up really well and it looks good for its age. With the dust gone from the finish and the bowl it was a beauty and is eye-catching. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of Conservator’s Wax and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Gourd Calabash is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 inches, Height: 2 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 2 inches. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be on the rebornpipes store shortly if you are interested in adding it to your rack. Thanks for your time.

Breathing Life into a 1969/74 Dunhill Shell Briar 142 F/T Group 4S Dublin


Blog by Steve Laug

The next pipe on the table came to us from a group of pipes that Jeff picked up on a recent pipe hunt in Utah. It is a Dunhill Shell Briar Dublin that is in decent condition. It is stamped on a smooth panel on the underside of the heel and shank. On the heel of the bowl it is stamped with the shape number 142F/T followed by Dunhill [over] Shell Briar followed by Made in England 9 and superscript 14. That is followed by 4 in a circle followed by S for shell. Interpreting that stamp it is as follows: The 142 is the shape for a Dublin and the F/T is the stem shape – a Fish Tail stem. The Dunhill Shell Briar is the finish which is corroborated the S at the end of the stamping. The 9 and the superscript 14 following the D of England gives the date the pipe was made and identifies it as 1969 and a 1974. This means that the pipe was made in 1969 and sold in 1974. The stamping is clear and readable. The pipe has a mix of black, cordovan and brown stains on a sandblast finish and some amazing grain that the shape follows well. The finish was dirty with dust around the nooks and crannies of the sandblast. There was a cake in the bowl and lava on the rim top. The rim top and edges appeared to be in very good condition. The taper stem was oxidized and had tooth marks and chatter ahead of the button.  Jeff took photos of the pipe to show what it looked like before he started working on it.     He took photos of the bowl and rim top to show how clean they were and of the stem to show the light oxidation and lack of damages to the surface of the stem on either side.    The photos of the sides and heel of the bowl show the deep sandblast grain on the pipe. It is a beauty under the grime and dust.  The stamping on the underside of the shank is shown in the photo below. It looks very good and readable. It reads as noted and explained above. Jeff captured the overall look in the first photo followed by some closer photos of sections of the stamp so you can read it. I turned to Pipedia’s section on Dunhill Root Briar to get a bit of background on the Duhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Shell

A deep craggy sandblast with a black stain finish (usually made using Algerian briar) – the color of the stain used has varied over the years. Although there is some doubt as to them being the first to sandblast pipes, Dunhill’s Shell pipes, and the sandblasting techniques developed to create them are considered one of Dunhill’s greatest and most lasting contributions to the art of pipe making.

The documented history of Dunhill’s inception of the Shell is largely limited to patent applications — there are no catalog pages or advertisements promoting blasted pipes at the time. The preliminary work on the English patent (No. 1484/17) was submitted on October 13, 1917. The patent submission was completed half a year later, on April 12, 1918, followed by the granting of the English patent on October 14, 1918. This was less than a month before the end of The Great War on November 11th.

In 1986 Dunhill released a line of premium Shell finish pipes – “RING GRAIN”. These are high-quality straight grain pipes which are sandblasted. Initially only Ring Grain, but now in two different finishes. In 1995 the “Shilling” was introduced with Cumberland finish – it is an extremely rare series. These pipes exhibit a deeper blast characteristic of that of the 1930’s – mid-1960’s (and the limited ‘deep blast’ pipes of the early 1980s) and show a fine graining pattern. These are considered the best new Dunhills by many enthusiasts today and are very rare. The finish is sometimes described as tasting like vanilla at first, with the taste becoming more normal or good as the pipe breaks in.

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline.I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Before & After Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. The rim top and edges look very good. The bowl is clean. The stem came out looking quite good. There are some tooth marks and chatter on both sides and some remaining oxidation.   I took a photo of the underside of the shank to show the stamping. It is clear and readable with some faint spots.I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe.Since the bowl was in such excellent condition I started the restoration by rubbing the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm.      I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on the stem to lift them up. I was able to lift them all and sanding with micromesh pads would polish out the remaining chatter.    I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.      This Dunhill Shell Briar 142 F/T Group 4 Dublin is a beautiful sandblast with the unique Dunhill sandblast finish made in 1969 and sold in 1974. It is a great looking pipe that is in almost new condition. The dark finish that is identified as a black stain highlights some great grain in the sandblast around the bowl sides and the heel. It is a less rugged sandblast on this one than on others Dunhill Shell Briars. The finish on the pipe is in excellent condition and the rim top looks very good. The mix of stains works well to highlight the grain. The polished black vulcanite taper replacement stem adds to the mix. With the dust gone from the finish and the bowl it was a beauty and is eye-catching. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished 142 F/T Shell Briar Dublin is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be on the rebornpipes store shortly if you are interested in adding it to your rack. Thanks for your time.