Tag Archives: Stem repairs

Back to my Grandfather’s Pipes


by Kenneth Lieblich

Next on the chopping block is a very personal pipe – and one that is staying in my collection. The unusual pipe you see belonged to my late grandfather. It is this pipe’s restoration that I am recounting today. I have blogged here about some of my grandfather’s pipes before, but I haven’t done one in a while. In this case, I do not know where my grandfather acquired it (or under what circumstances), but I suppose it does not ultimately matter. My grandfather was an enthusiastic pipe smoker and he clearly enjoyed this one. I am definitely looking forward to cleaning this one up. It has a value well beyond dollars.The pipe is a pencil-shank Rhodesian, with a long stem made from horn. What a charming and elegant pipe! I do not know the exact date of the pipe, but it seems likely to be from the 1950s or 1960s.On the left-hand side of the shank, the pipe’s markings read simply, Bruyere de Luxe – an utterly unhelpful bit of information. Since that’s all there is, I don’t have any useful information to be provide about the pipe maker. Also, I will apologize in advance for the fact that I don’t have so many photos this time. My brain was obviously in neutral.It’s a nifty pipe – however, it was not without its issues. The stem had some worm holes in the horn (not unusual for this type of stem). There was also some notable tooth wear near the button. The stummel was actually in pretty good shape. It had some minor wear, but nothing too tricky. I suspect that this pipe hadn’t been smoked too much. The wood had a kind of lacquer finish – I must say, I don’t like that look. The stem was first on my list. This stem had a stinger in it – and it was being quite stubborn about coming out of the tenon! I opted to warm the stem and stinger with a heat gun and this provided just enough softening of the internal goo to allow me to pull it out. The stinger then went for a soak in some lemon-infused isopropyl alcohol. I let it set for several hours and then cleaned it off and it looked much improved. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. I also built up the worm holes on the stem with clear cyanoacrylate adhesive and let it fully cure.I then sanded the stem down with 220- and 400-grit sandpapers to bring down the repairs to the level of the stem. I ensured that the stem kept its shape and looked like it should. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the beautiful horn grain on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Some of the adhesive ended up having a strange reaction with the horn, but in the end, I think it looks pretty good.On to the stummel, and it was quite clean already. I began with some 220-grit sandpaper inside the chamber to even out the surface and remove any debris. I wanted to take the bowl down to bare briar to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was a bit of filth inside this stummel – it took a few pipe cleaners et cetera to clean it out. I followed that up by cleaning the insides with some dish soap and tube brushes. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. In order to remove the lacquer finish, I used acetone on some cotton rounds and worked it hard. This worked very effectively.Now, it was time to sand down the stummel. I used all nine Micromesh pads (1,500 through 12,000 grit) to wet/dry sand everything smooth. After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. What a difference that made! There is some beautiful wood there! Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood look absolutely beautiful.This is a quirky and charming pipe that has a very elegant feel to it. I hope the final product is worthy of my beloved grandfather’s memory. Obviously, this is one pipe that I am keeping for myself and adding to my collection. The approximate dimensions of the little Rhodesian are as follows: length 6 in. (150 mm); height 1 in. (25 mm); bowl diameter 1½ in. (38 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is ¾ oz. (24 g). I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Reconditioning a Peterson’s Deluxe 4S Bent Billiard with the Previous Pipe Man’s Autograph


Blog by Steve Laug

In the last box of pipes Jeff sent me there was a Peterson’s De Luxe that came to us from our contact in Copenhagen, Denmark on 04/11/2023. This one is a Peterson’s De Luxe Bent Billiard. It is stamped on the left side of the shank Peterson’s [over] Deluxe and on the right side it bears the shape number 4S near the bowl shank junction and Made in the Republic of Ireland (three lines). It was a dirty pipe when we received it. The walls of the bowl and shank had tars and oils ground into finish and it was quite grimy. There was a thick coat of lava on the rim top and the inner edge of the rim. There was a thick cake in the bowl that had remnants of tobacco stuck in it. The ferrule on the end of the shank was Sterling Silver. It was stamped Peterson’s [over] Dublin. That is followed by Sterling [over] Silver. Next that there are three silver hallmarks. The first was Hibernia seated, arm on a harp for the country of manufacture. The second was a Crowned Harp designating sterling quality. The third mark was a date stamp and, in this case, a lower-case cursive “n” which dated the pipe as a 1979. Next to that it is engraved RH in script followed by the date 1979. The stem was oxidized and there were tooth marks and chatter on the top and underside ahead of the button. When the stem was removed the tenon had the metal (aluminum) chimney screwed into the end. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the tars on the bevelled inner edge of thick lava coated rim top. The cake in the bowl is quite thick and there is tobacco debris on the walls of the bowl. The finish on the bowl is very dirty with grime and oils ground into the bowl, but still very stunning. This pipe has a classic Peterson’s P-lip stem that has some oxidation, calcification on the surface of the vulcanite. There is chatter and tooth marks on the top and underside. Jeff took a photo of the fit of the stem against the shank. It is a part of the De Luxe design that the stem sit slightly above the shank end Sterling Silver ferrule. The second photo below shows the aluminum chimney in the shank end that is a part of the system design by Charles Peterson. It is threaded and turned into the tenon.Jeff took some photos of the sides and heel of the bowl to give an idea of the grain on this particular piece of briar. It is amazing and I cannot wait to see what it looks like once it is polished and waxed. He took photos of the stamping on both sides of the shank to capture it for me. The first photo shows the left side of the shank and the stamping as noted above. The second shows the right side of the shank with the Made in the Republic of Ireland stamp and shape number 4S.Jeff took photos of the stamping on the silver ferrule. It is oxidized and worn looking but the stamping is very clear and readable. The engraved initials on the silver and the date 1979 are clear and readable. I did a bit of work on Google to gather background on the DeLuxe line of pipes. The first information I found was on the Peterson’s website (https://www.peterson.ie/pipes/system/deluxe-system-smooth/). I quote from the description of the line below. I have highlighted several key portions in bold black for emphasis.

While the Deluxe stamp first appeared on our System pipes in 1940, the design itself dates to our 1896 and 1906 catalogues and, with the exception of the Supreme, has always marked our highest tier of System pipe. Like the System Standard and System Spigot lines, the Deluxe System pipe incorporates Charles Peterson’s patented System design, including a deep reservoir to collect excess moisture from the smoke; a graduated-bore mouthpiece that funnels the smoke and allows moisture to collect within the reservoir; a sturdy sterling silver military mount, which allows the pipe to be broken down and cleaned without damage or warping; and our patented P-Lip bit, which draws the smoke upward, thus reducing tongue bite. The Deluxe differs from those aforementioned lines, comprised of bowls with only the finest grain patterns and featuring a sterling silver mount and a push-gap stem, which was never designed to be flush-fitting, the space between the mount and stem base gradually decreasing with prolonged use. The Deluxe also elevates the System pipe by fixing each stem with a traditional chimney, an aluminum fitment that extends the tenon past the chamber’s airway for optimal System performance. Created for Peterson enthusiasts interested in acquiring the finest System pipe on the market, the Deluxe System will serve as the crown of any collection. Seen here in the Smooth finish.

From that information I knew how the De Luxe fit in the hierarchy of Peterson’s pipes. It was always the highest tier of the System pipes. It also was made with the gap in the fit of the stem to the shank on purpose with the idea that the distance would decrease over time with prolonged use. The attachment of a chimney at the end of the tenon to maximize System performance.

From there I also turned to Pipedia. I quote from an article by Jim Lilley and have included much of it below. (https://pipedia.org/wiki/A_Closer_Look_at_The_Peterson_Deluxe_System_Pipe). Once again I have highlighted pertinent sections in bold below.

By Jim Lilley

The version of the system pipe for our closer inspection is one of Peterson’s more recognizable series, the handsome and very distinctive Deluxe system pipes, which include the Darwin and Mark Twain. These pipes are at the top of the ‘system’ series in terms of quality and finish.

Each Peterson Deluxe is made from carefully selected, age mellowed root briar. In matt finish with hallmarked sterling silver mounts and a unique space fitting mouthpiece to allow for years of wear. They are available in a wide range of shapes numbered, as follows 1s,2s,3s,4s,5s,8s,9s,11s,12.5s,20s,XL5s, 20FB and 11FB.

The pipes are well carved, construction, engineering and workmanship, is outstanding. The stems are well drilled and aligned. Silver work is excellent, finish very good, and the often maligned briar is of outstanding quality.

The design is a very typically Peterson classic shape. Apart from the Darwin, the balance can be stem heavy, the bit is thick and chunky, especially in the larger versions. I also enjoy the sense of presence they give to the pipe, particularly if smoking in company with friends or strangers. They have a sophistication about them.

The smoking qualities are excellent, dry and cool. The draw is good, and the flavour is particularly great in new pipes. The Mark Twain’s are outstanding in this department.

As for the aesthetics and ergonomics, I find some shapes much more attractive than others. Favourites for me are the 1s,2s,3s,the Mark Twain’s and the Darwin deluxe. As a clencher most are very good to hang, except the beautiful Darwin which is more of a ‘hand holder.’

The one weakness I find is the modern orange/golden colour, (the so called natural) it is, in my opinion, less attractive than that found in the older Walnut finish of the eighties.

As far as value and cost is concerned, for the excellent quality finish, these are competitively priced at around $135 to $250 depending on size and briar grade.

For what it is worth, I reckon the Deluxe s are probably the best value range of pipes that Peterson produce, both in terms of functionality and value. There is not a thing wrong with these pipes. Those who malign the brand because they’re made by the hundreds using machines, are very wrong, IMHO. I like them a lot and the bang for the buck is the best I’ve ever seen for new pipes of this quality.

The De-luxes are all excellent smokers. The Darwin, of course, is a truly outstanding pipe, its only “flaw” being that it’s not a clencher. One particular aspect of this pipe, that appeals to me most is its physical beauty and presence, they are a pipe like no other. For me, they also offer a bowl capacity that I like and a balance in the hand that I appreciate. They are well named Deluxe s for giving that special experience.

With that information at hand I turned to work on the pipe itself. Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I started to work on it.  I took some photos of the rim top and stem. The rim top and bowl looked very good. The cake and lava overflow were gone and the inward bevelled rim was very clean. There was also some darkening on the back bevelled rim edge. Jeff had been able to get rid of most of the darkening and lava and tars. The rim top looked very good with no marks or nicks on the surface or edges. The closeup photos of the stem shows that it is a much cleaner and better looking stem. The light tooth chatter was still present but faint and the stem looked really good.I took some photos of the stamping on the shank sides and the silver on the ferrule to show the condition after the cleanup. Often the stamping takes a hit with the cleaning and is lessened in its clarity. Jeff does a great job in leaving the stamping looking very good. I removed the stem from the shank and took a photo of the pipe at this point. Like other Peterson’s Deluxe pipes that I have worked on this stem had an aluminum chimney threaded into the tenon to extend into the lower part of the mortise and provides a funnel for drawing the smoke into the mouth of the smoker.I started my restoration work on this pipe by addressing the darkening around the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to clean up the bevelled inner edge and the rim top with the same sandpaper. The finish rim top looked very good. All that remained was to polish it with micromesh.I started my polishing regimen on the bowl. I used nine micromesh sanding pads and dry sanded the bowl with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. The bowl really shines by the final three pads.  I polished the Sterling Silver ferrule with a jewellers polishing cloth to remove the tarnish and protect it from further tarnishing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I filled in the deep tooth marks with black CA glue and set it aside to let the repairs cure. I smoothed them out and blended in the repairs with 220 grit sandpaper and started to polish it with a folded piece of 600 wet dry sandpaper. Once it was finished it was smooth. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem.I don’t know how many times I have said this but I love it when I come to the end of a restoration and all of the parts come together and the pipe looks better than when we started the cleanup process. I put the stem back on the Peterson’s DeLuxe 4S System and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is a real stunning example of an Republic Era Peterson’s Deluxe 4S Bent Billiard. Once again, the grain and the way the shape follows the grain is amazing. Give the finish pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.36 ounces/67 grams. This Peterson’s Deluxe 4S is a great piece of pipe history that is in exceptional condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be putting this one on the rebornpipes store in the Irish Pipemakers Section. Let me know if you are interested in adding it to your collection. Thanks for your time.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restemming a Lightly Smoked Ropp De Luxe 804 Cherrywood


Blog by Steve Laug

Two of my daughters and I enjoy visiting our local Flea Market. They look for a lot of different things and I keep an eye out for pipes. Not long ago we were there and the girls found their things and I found these two Cherrywood Pipes – one is marked Royal Cherry [over] Made in France (top pipe in the photo below) and the other is marked Ropp in an oval [over] Deluxe [over] France [over] 804. Both are in good condition and both are without their stems. Here is what the pipes looked like when I brought them home. After finishing the Royal Cherry Cherrywood I turned my attention to the Ropp bowl. The octagonal bowl had strips of bark on four of the panels and smooth cherry stripped of the bark on the other four panels. The rim top and the heel of the bowl were stripped of bark and were smooth cherry wood. The shank is a cherry wood branch that has been threaded and screwed into the back side of the bowl. The bark on the shank is undamaged and looks good. The bowl and shank have been given a coat of varnish or shellac as it is smooth and shiny. The bowl has been smoked and there is a light cake in the bowl with some darkening and light lava on the bevelled inner edge of the bowl. The heel of the bowl is also smooth. It is stamped Ropp in an oval [over] De Luxe [over] France [over] 804. There was no stem that came with the pipe so one would need to be fit to the shank. I took a photo of the rim top to show the darkening and lava on the bevel and the light cake in the bowl. The shape of the bowl is well done and looks very good.I took a photo of the stamping on the heel of the bowl. It is clear and readable as noted above.I found a stem in my collection that would fit the shank but it would need to be bent to follow the flow of the shank and bowl. It was used and had some tooth marks in both sides of the stem ahead of the button.I reamed the bowl to take the cake back to bare walls. I used a Savinelli Fitsall Pipe Knife and scraped it clean. I sanded the walls of the bowl smooth with 220 grit sandpaper wrapped around a piece of dowel. The walls of the bowl were smooth and undamaged.I cleaned out the shank airway and mortise with alcohol, cotton swabs and pipe cleaners. I did the same with the airway in the new stem. The pipe was clean when I was finished.I cleaned up the bevelled rim top with a folded piece of 220 grit sandpaper to remove the light lava and the darkening. It came off very well and looked much better.I polished the smooth portions of the cherry with micromesh sanding pads – 1500-12000 grit pads. I dry sanded the wood and then wiped it down with a damp cloth. The polishing work progressively brought a shine to the pipe. It looked really amazing – the combination of bark and smooth portions of the cherrywood. It is a beauty! I rubbed the bowl down with Before & After Restoration Balm. I worked it into the finish with my fingertips. The product works to clean, preserve and protect the wood. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I set the bowl aside and turned to address the stem. I heated the stem with the flame of a Bic lighter to soften the vulcanite and bend it to match the curves of the bowl and shank. Once it was soft I bent it and it looks much better. I took photos of the stem surface to show the deep tooth marks on the surface of the stem. I painted the surface of the tooth marks with a lighter flame. I was able to lift them considerably. I filled in what remained with black CA glue. I set it aside to allow them to cure. Once the repair had cured I flattened out the repair with small file to blend it into the stem surface. I sanded it smooth with a folded piece of 220 grit sandpaper. I started the polishing on the stem with a piece of 600 grit sandpaper. I wiped it down with Obsidian Oil and set it aside. I polished the stem with 1500-12000 grit micromesh sanding pads – I dry sanded the chatter on the stem surfaces on both sides and the diameter of the saddle portion of the stem. I wiped it down with Obsidian Oil on a cloth after the sanding pads. Once finished it looked very good. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry. I am really happy with the way that this restemmed Ropp De Luxe 804 Cherrywood Pipe turned out. It is a nice looking pipe with a great shape and finished with bark on the bowl sides and shank and the rim top and heel of the bowl are smooth. The vulcanite saddle stem turned out very nice. The polished stem works well with the Cherrywood finish. The wood really came alive with the buffing. The bark finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the wood. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ropp De Luxe 804 Bent Cherrywood really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 64 grams/ 2.26 ounces. I will be putting the pipe on the rebornpipes store in the French Pipemakers Section. If you would like to add it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restemming and Restoring a Barling’s Make Ye Olde Wood Fossil 1553 Pot


Blog by Steve Laug

The next pipe is one that I have avoided working on for over a year. Not because it was particularly hard to work on but because of the fact that it is a Barling with a thin Dunhill Stem. The stem needed to be replaced and I was hoping I could replace it with a Barling stem that would match. I looked through all the stems that I have here and also have looked other places but no luck on the stem. So, I decided to shape a replacement stem for the pipe and finish the cleanup work on the bowl. It has only been sitting here for a year and a half. We purchased the Barling 04/09/2022 from an estate in Cleveland, Ohio, USA. It is stamped on the heel of the bowl and shank and reads Barling’s[arched over] Make [over] Ye Olde Wood [over] 1533. That is followed by Made in [over] England followed by Fossil in script. The letters TVF are at the end of the shank near the shank stem junction. Jeff took photos of the pipe before he did his cleanup work on the pipe.Jeff took a closeup photo of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had a thick lava overflow and darkening on the back of the bowl. There was some burn and reaming damage on the inside edge of the bowl at the front of the bowl. The Dunhill stem is oxidized and dirty and there are light tooth marks and chatter on the surfaces ahead of the button. He also took photos of the sides and bottom of the bowl and shank to show the beautiful grain in the sandblast around the bowl. The photos show the general condition of the bowl and wear on the finish. It is very dirty but this is another beautiful pipe.  Jeff took a photo to capture the stamping on the shank. The photos show the stamping is clear and readable as noted above.I turned to Pipedia to refresh the details for a Family Era Pipe made between 1812-and late 1962 (https://pipedia.org/wiki/Barling). I am including portions of the article that are pertinent to this pipe. I have highlighted them in bold.

Family Era – 1812 – late 1962 Details

The Barling family-controlled production up till this point. Quality was excellent, however some sources indicate a marked inconsistency in quality starting as early as 1954. As stated earlier, Jonathan Guss suggests that the Algerian War for Independence played a role in the change in quality due to the lack of Algerian briar, which the company supplemented with briar sourced from other countries. (Guss)

Prior to 1954 Barling pipes were made from old growth “extra extra” grade Algerian briar, of a quality no longer available. Barling conducted their own harvesting operations, looking for roots that ranged from 80 – 150 years of age. Jonathan Guss indicates that Barling had a commercial investment in Algeria as far back as 1928, though the nature and extent of this investment is not currently known.

We do know that Barling conducted its own harvesting operations, as well as cutting and seasoning of their selected briar. These images from the 1920’s brochure, Romance Of The Barling Pipe, shows images of their Algerian ventures. Also, the copy states that Barling looked for briarroot that was about 50 years old.

While many find the grain to be beautiful, this was not the aim of the Barling Company, and many of their pipes have rather unremarkable grain. The Barling Company’s intent was simple, to create the finest smoking instruments in the history of the world. Many connoisseurs believe that they achieved that goal admirably.

In addition to the smoking qualities of their air-cured wood, the Barling Company outfitted their bowls with hand made stems that many consider to be the most comfortable ever created. Their engineering is beyond reproach. Their silver work remains unsurpassed.

As an interesting side note, the soft Algerian Briar was not initially prized, as it was prone to burnout. But Barlng took the time to properly age and season this carefully selected wood for between 3 and 5 years, before finishing. They also made pipes with thicker walls, which helped defend against burnout. The porous mature of this briar resulted in excellent heat dispersion and provided a cool smoke.

Family Era Nomenclature:

Before discussing the nomenclature of the Family Era pipes it is important to note that there are no absolutes. Barling pipes from this period show a remarkable degree of variation when it comes to nomenclature. The following information can be applied in a general fashion.

According to Tad Gage, Pre-1946 stampings are minimal. Pre WW2 pipes rarely have size, shape or grading. But pipes have surfaced, hallmarked as early as 1925 with size marks, and as early as 1926 with model numbers. There may be earlier examples, and when we see them we will revise the dates.

Examples with silver hallmarks illustrate that a distinct change in nomenclature occurred around 1938-40, although clearly the war and London bombings impacted production of silver-mounted and of all English pipes. A George Yale Pipes & Tobacco catalog from 1941 features the familiar stampings such as “YE OLDE WOOD”, “TVF”, and style names like “Fossil”, and these were not generally found on pre-1940 pipes, although “YE OLDE WOOD” did inconsistently appear on some earlier examples. (Gage)

Sandblasts:

Until recently it was believed that Barling didn’t produce sandblasts until the late 1930’s and didn’t list them formally as part of the product line prior to 1943. It’s possible that Barling may have been producing sandblasts much earlier, possibly as early as 1917, the same year Dunhill is credited with inventing the sandblast. More on that possibility in a moment.

Logo Nomenclature:

…Barling also provided sterling work for BBB until BBB established their own silver working capabilities in Birmingham England, and started crafting its own silver fitments circa 1910. (Gage) By the time that Barling was making sterling fitments for BBB the Barling makers’ mark had been changed to “EB” over “WB” for Edward and William Barling. Many Barling briar pipes made prior to 1906 lack any company markings except for the name of the shop that sold them. As was common practice at the time, the majority of bowls Barling used prior to 1906 were imported from Saint-Claude or Jura to be finished in the Barling factories. If there was anything to identify Barling as the maker it was their maker’s mark, EB over WB, stamped into a sterling fitment. During the late 1800’s the BARLING’S MAKE stamp appears on some pipes, evidence that Barling was manufacturing some of their product completely in-house. The “BARLING’S MAKE” has the word “BARLING’S” arched over the word “MAKE” in capital block letters. Barling used this block letter logo until late 1962.

In addition to the block letter logo, Barling used a script logo for special pipes as well as for advertising, and packaging art…

…During the 1930’s and early 1940’s the BARLING’S MAKE logo appeared in a small version with a simpler letter style. Following the War, the small “BARLING’S MAKE” logo was discontinued and a larger logo was used. The larger logo would continue to be in use until 1962, when the 1930’s style logo was reintroduced along with the new numbering system.
Over the years there were a number of changes and adjustments to the nomenclature, though the company logo stamps remained a constant….

Ye Olde Wood Stamp:

Sometime around 1913, the “Ye Olde Wood” stamp made its appearance on selected pipes. An example exists stamped on a 1913 date hallmarked pipe.

This logo will continue to be used in the decades to come. Initially it was used to designate a higher grade than the average, much as the “Special” grade would after the Second World War. Price lists show the “Ye Olde Wood” pipes as a separate grade from the basic BARLING’S MAKE pipe. Eventually, “Ye Olde Wood” came to represent the company to the world. The use of “YE OLD WOOD” as a stamp prior to 1940 was haphazard, at best, although the company used the slogan in advertising materials from the early teens onward. (Gage)…

Model Numbers:

Also according to Tad Gage, the only four-digit number that denotes a Pre-Transition piece begins with “1,” which was used for pipes sold in England. Any other four-digit Barling pipe is a Transitional piece– (Tad Gage in P & T magazine)…

Now I knew I was dealing with a Pre-Transition, Family Era pipe bowl as shown by the stamping and the four digit shape number. I also knew from the 1 preceding 553 shape designates that it was made for pipes sold in England. As best as I can tell it was made in the 1940s and no later than 1962.

When the pipe arrived in Vancouver it was very clean. The briar and stem were spotless. The long Dunhill stem fit well to the shank. It appears that when it was fitted the shank was sanded slightly and smoothed out some of the sandblast but as I work on it I will know with more certainty. The shank end had been tapered to the stem. Jeff had reamed the bowl with a Pipenet Pipe Reamer and cleaned up the bowl walls with a Savinelli Fitsall Pipe Knife. He scrubbed the airway in the stem and shank with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap (undiluted) and a tooth brush. He rinsed the exterior with warm running water and dried. He polished the briar and stem with a small drop of olive oil. The pipe really looked very good. It was going to be a fun one to work on for my part.  I took photos of the pipe when I brought it to the table for my work. This is what I saw. I took a photo of the rim and bowl to show the condition of the cleaned pipe. You can see the darkening and the damage on the front inner edge and the left side inner edge. The Dunhill stem is quite clean and I will be putting it in my can of stems for use on a Dunhill pipe in the future.I took a photo of the stamping on the heel of the bowl and the underside of the shank. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the look of the bowl with the Dunhill stem. It looked interesting but was significantly longer than necessary.I went through my stems and found a nice saddle stem that was the right length in my mind and with some work would look great with the pipe.I set the Dunhill stem aside and turned my attention to the new stem. The tenon fit the shank perfectly so nothing needed to be done with that. The diameter of the saddle stem was larger than that of the modified shank. I used a file and 180 grit sandpaper to shape the stem. I put a plastic spacer between the shank and the stem so I could proceed without further damage to the shank. It worked well to shape the diameter of the stem to match the shank. I tried to match the diameter to the undamaged part of the shank. With the stem fit close I moved on to clean up the rim top and edge of the bowl to bring it back into round. I gave the rim a slight bevel to reduce the damage on the front inner edge of the bowl.I put the stem on the shank and took a photo to have a look at the sanded portion of the shank. It went from the end inward about ½ inches. The sandblast had been smoothed out to the point that it was virtually gone on the end. It is slightly tapered rather than the straight angle that should have been there along the top of the shank. I thought it might be worth put a small band on it to cover the damaged area and provide a straight angle. It would be cosmetic as there were no cracks to the shank end. I found a nice decorative band in my collection of bands that had some beading along the shank end. I took a photo of the band alongside the bowl to show what it looked like.I pressed the band on to the shank end and took photos of how it looked. It covered the damaged area well and took care of the tapered end of the shank. I like the way it looked.I took a photo of the pipe without the band and with the band in place. To me the band really helped with the tapered shank end. It gave a touch of bling to the pipe and cleaned up the flow from the bowl to the end of the stem. I like how it looked.I touched up the inner edge of the bowl with a Maple stain pen to blend the rim edges and top into the stain on the rest of the bowl. It really helped with blending the bevelled edge and giving the bowl a better sense of round.I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the sandblast grain stand out beautifully. I sanded out the file and 180 sanding marks on the stem surface and saddle portion with 220 grit sandpaper. I started polishing the stem with 600 grit wet dry sandpaper. It was starting to look much better. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry.The Barling’s Make Ye Olde Wood 1553 Fossil Pot restemming and restoration was finished. I polished the bowl and stem with Blue Diamond to polish out the remaining small scratches. I used a very light touch so as not to damage the stamping on the shank. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the sandblast came alive with the buffing and works well with the decorative brass band and the polished black vulcanite saddle stem. Altogether this Barling’s Make Ye Olde Wood Fossil Pot has a rich look. The finished pipe is shown in the photos below. The shape, finish and flow of the pipe and new stem work very well. The dimensions are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is .99 ounces/28 grams. I will be putting it on the rebornpipes store in the British Pipemakers Section soon. If you are interested in adding it to your collection let me. I have one of these and they are a cool dry smoke. Thanks for walking through the restoration of this fine old Barling’s Make pipe. It was a pleasure to work on.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A Second Pipe from the Old Gentleman’s Estate – A Cracked Shank Whitehall 1B Rustic Apple


Blog by Steve Laug

I decided I needed a change of pace in my restoration/clean up work. I went through my pipes waiting in the queue and chose pone from a group of four pipes that were given to us by a woman in Columbus, Ohio, USA. It had belonged to her Grandfather who lived from 1882 to 1977. There were four pipes that she sent us from his estate – the metal bowled apple, a cased meerschaum with a broken shank and an amber stem, a Whitehall rusticated apple and a BBB Glokar Fraternity Pipe.Even though I generally pass on Whitehall pipes I decided to work on this one because it came with a great back story. The older pipe man who had used it obviously had enjoyed it beyond measure. Since he passed away in 1977 I knew that the pipe was much earlier than that. It was well smoked, reamed with a knife. And it had continued to be smoked even after the shank crack. I am guessing from the marks on the stem that the crack happened when he tried to remove the stem with a pair of pliers. The stamp on the left side of the shank read Whitehall 1B [over] Imported Briar. The pipe was dirty and well used. The finish had deep grime ground into the rustication around the bowl. The bowl had tobacco debris in it and a very thick cake overflowing as lava onto the rim top. The rim top looked to be in rough condition with damage from reaming and burns particularly on the back side of the edge and top. The stem was vulcanite and fit the cracked shank well. It had oxidation, calcification and deep gouges from pliers just behind the saddle. There were light tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup work.Jeff took photos of the rim top and bowl to show the condition. You can see the thick cake int eh bowl and the lava coat on the top of the rim. The inner edge of the bowl is a mess and very out of round. It was obviously her grandfather’s favourite pipe even though some of his others were nicer. The vulcanite saddle stem was oxidized, calcified and had deep nicks at the saddle end from what appeared to be pliers. It too was going to take some work. Jeff took photos of the cracked shank to show the condition of the crack. He also took photos of the damage to the stem surface just behind the saddle on both sides where it looks like the stem was twisted with pliers. Jeff took photos of the sides and heel of the bowl to show the composition of the pipe. The combination of smooth and rustication is quite nice. There are Custom-bilt like channels from top to bottom of the bowl and horizontal rustication around the bowl between the channels. The rim top and top half of the bowl are smooth. The shank has horizontal rustication all around leaving a smooth panel on the left side for the stamping. It is quite nice looking. He took a photo of the stamping on the smooth panel on the left side of the shank. You can see that it is readable as noted above.I knew that there was a connection between Block Brothers Tobacco and Whitehall as I have had pipe coupons in boxes of Kentucky Club tobacco but I wanted to verify that and get the details. I turned to the listing on Pipedia for Whitehall and read it (https://pipedia.org/wiki/Whitehall). I quote from the site below.

Whitehall pipes are frequently misunderstood to be a model rather than an actual pipe company, which has led collectors to mistakenly ascribe their manufacture to Civic and Ben Wade (Who Made That Pipe; Wilczak & Colwell, 1997).  In fact, Whitehall refers to the pipe company (not a model), which itself produced models such as the Hialeah, Jumbos, London Hall, and Thermofilter.  The history of the Whitehall Pipe Co., Inc. (Richmond Hill, NY), is a complicated one, involving several parent companies and subsidiaries including Whitehall Products, Inc. (Helmetta, NJ), The Bloch Bros. Tobacco Co. (Wheeling, WV), Helme Products, Inc., apparently all subsidiaries of Culbro Corp. (owner also of General Cigar).  The “Imported Briar” stamp on many of the pipes, and the unmistakable Whitehall logo bearing resemblance to the American-made tobaccos of that brand strongly suggest that these are products made for the Whitehall Pipe Co., Inc., an American company.  There is furthermore no evidence that Civic or Ben Wade outsourced any manufactory of pipes to Italy; nor did Ben Wade manufacture pipes with aluminum screw tenons, paper filter inserts and molded acrylic stems.  For irrefutable proof that the American company Whitehall Pipe Co., Ltd., was, in fact, responsible for these brands, one need only consult the University of California, San Francisco “Truth Tobacco Archives” which clearly links these brands to the company (see image below) [on the Pipedia site]…

When the pipe arrived in Vancouver it was very clean. The briar and stem were spotless. The vulcanite stem looked much better and you can see the gouges in the top and underside behind the saddle. The crack in the shank was also very clean and ready to repair. Jeff had reamed the bowl with a Pipenet Pipe Reamer and cleaned up the bowl walls with a Savinelli Fitsall Pipe Knife. He scrubbed the airway in the stem and shank with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap (undiluted) and a tooth brush. He rinsed the exterior with warm running water and dried. He polished the briar and stem with a small drop of olive oil. The pipe really looked very good. It was going to be a fun one to work on for my part.  I took photos of the pipe when I brought it to the table for my work. This is what I saw. I took photos of the bowl and the rim top to show the condition. It is clean and the damage is quite extensive. The bowl is very clean and there were nicks, burn damage and cuts all around the inner edge and top. The bowl was out of round due to the damage. The crack on the top left of the shank is also visible in the photo below. The vulcanite stem is clean and the damage visible at the blade where it joins the saddle portion. The button and stem surface ahead of the button is clean and undamaged. I took a photo of the left shank side to capture the stamping on the briar. It is faint but it is still readable. I took a photo of the bowl and shank separated to show the condition of the pipe. It really is a great looking pipe.I started my work on the pipe by addressing the cracked shank. I smoothed out the end of the shank so that the band would fit smoothly and not be hampered by the rustication. I used the Dremel and a sanding drum to get it prepared for the band. I heated the band and pressed it onto the shank end. It fit well and bound the crack tightly together. With the shank repair complete I turned to address the issues with the rim top and edge. I started by smoothing out some of the damage with a folded piece of 220 grit sandpaper. I topped the bowl on a topping board with 220 grit sandpaper to flatten on the damage on the rim top. I used a wooden ball and a piece of sandpaper to give the rim edge an inward bevel and smooth out the top. It looked much better! I filled in the damaged back inner edge of the bowl with clear CA glue and briar dust. The edge was damaged but it did not go deeply into the bowl. I sanded out the inside of the edge with a piece of 220 sandpaper wrapped around a dowel. I smoothed out the rim top with a folded piece of 220 grit sandpaper and bevelled the rim a bit more with the sandpaper. I stained the rim top with a Maple Stain Pen to match the smooth portions of the bowl. It was looking good. I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I dry sanded the briar and then progressively brought a shine to the pipe. It looked really amazing – the combination of rustic and smooth portions of the briar. It is a beauty! I rubbed the bowl down with Before & After Restoration Balm. I worked it into the finish with my fingertips and a shoe brush. The product works to clean, preserve and protect the briar. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I filled in the gouges in the stem surface on both sides by the saddle with black CA rubberized glue. Once it cured I sanded it smooth with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper.I polished out the scratches left behind by the sandpaper on the stem surface with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with Obsidian Oil on a cloth after the sanding pads. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry. I am really happy with the way that this Whitehall Rusticated Imported Briar 1B Apple turned out. It really is a beautiful looking pipe with a great shape and smooth finished on the upper half of the bowl and rusticated on the lower portion of the bowl and shank. The vulcanite saddle stem turned out very nice. The polished stem works well with the briar both the smooth and rusticated finish. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Whitehall Rusticated Saddle Stem Apple really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 27 grams/ .95 ounces. I will be putting the pipe on the rebornpipes store in the American Pipemakers Section. If you would like to add it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Unique “Malaga” Custom Carved Fluted Bent Egg


Blog by Steve Laug

Jeff and I have been picking up Malaga pipes for a very long time. It does not seem that long ago that we picked them up for $4 – $5USD each. We purchased an estate of more than 30+ Malaga pipes. It was not long before the brand had our attention. The pipes are very well made and all are oil cured with a “secret” recipe and process.

The next pipe on the table is a “Malaga” pipe that is made in a shape that I would define as a Twisted Bent Egg. We picked it up from a seller on eBay in Bristol, Indiana, USA. It has some great cross and birdseye grain and a tapered vulcanite bent stem. The grain around the bowl and shank combined with the stem make it a stunning pipe. The carver did a great job of uniquely shaping the pipe to follow the grain on the briar. The twists and turns in the bowl are well done and almost seem to be carved for fingers to fit against the bowl either left or right handed. The bowl had a thick cake that overflowed with lava onto the rim and there were scratches and nicks on the top and edges under the grime. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the shank read “MALAGA” in quotations. On the right side it is stamped in script and reads CUSTOM CARVED. The vulcanite stem had light tooth dents and chatter on the top and the underside of the stem. The button was worn on both sides. Jeff took these photos before he started the cleanup work on the pipe.Jeff took a closeup photo of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and darkening on the back of the bowl. There are nicks around the inner outer edges of the bowl and rim top. The stem is oxidized and dirty and there is tooth marks (dents) and chatter on the button edges and surfaces ahead of the button. The shank was too dirty for the stem to fit snugly and it looks like it is poorly fit. I will know more once I have it in hand. He also took photos of the sides and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and wear on the finish. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the shank. The photos show the stamping “MALAGA” on the left side of the shank and CUSTOM CARVED on the right side. The stamping is very readable.I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). That blog also includes a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim looked very good. The inner edge of the rim has some serious burn damage on the front inner edge. The outer edge looked very good. He soaked the stem in Before & After Deoxidizer and rinsed it with hot water. I took photos of the pipe to show its condition before I started my work on it. Note that I will need to bend the stem slightly to fit the bend of the shank.  I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the on the rim top and edges. The vulcanite stem had tooth chatter on both sides near and on the button surface.I took a photo of the stamping on the shank to show how good the condition is. It shows the “MALAGA” stamp on the left side and CUSTOM CARVED on the right side. The stamping is very legible. I took a photo of the pipe with the stem removed to give a clear picture of the character of the pipe. I started my work on the pipe by addressing the darkening on the inner edge of the bowl and the scratching and nicks on the rim top. It looked much better than when I started.I polished the rim top and the briar with micromesh sanding pads. I wet sanded the bowl with 1500-2400 grit sanding pads to prepare the rim top for staining. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I turned to the stem to address the issues on the surface of both sides at the button. I painted the surface of the stem with the flame of a lighter to lift the tooth marks from the surface. I was able to lift them to some degree but they would need to be repaired. I also heated the stem with the flame to soften the vulcanite and bend the stem to match the angles on the bowl. I filled in the tooth marks in the top and underside of the stem with black rubberized CA glue. I set it aside to cure. Once it cured I use a small file to flatten the repairs and blend them into the stem surface. I sanded the stem surface with 220 grit sandpaper to flatten the repairs and blend them into the surface. I started the polishing with 600 grit wet dry sandpaper. I also cleaned up the tenon for a better fit to the shank. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry.This Malaga Custom Carved Twisted Fluted/twisted Bent Egg with a vulcanite tapered stem turned out to be a real beauty. It has great grain around the bowl and the carver really maximized that with the shape of the pipe. Everything about the pipe – the shape of the bowl, the thin flat rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel and the grain just popped and came alive. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished Malaga Custom Carved Fluted Bent Egg has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. I will be adding the pipe to the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your rack send me an email or message on Facebook. Thanks for walking through the restoration with me as I worked over another estate pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring and Repairing a stem on The Everyman London Pipe 332 Sandblast Billiard


Blog by Steve Laug

This next pipe is another that has been here for a very long time. I have no idea where I purchased it or whether it came to me in a trade for labour. I don’t remember. I have worked on quite a few of these Comoy’s made The Everyman Pipes over the years and find that they are well made and quite nice. The pipe is stamped on the underside and reads The [over] Everyman [over] London Pipe. That is followed by Made in London [over] England followed by the shape number 332. This particular pipe has a rugged and deep sandblast around the bowl and shank. It has been stained with a cordovan or dark brown stain. The bowl had been well reamed but there was some lava on the rim top blast. Internally it smelled quite clean with no residual aromatic smell in it. The stem was oxidized, calcified and had some tooth chatter and marks on the top and a chip out of underside in the stem and button. It was not large but it was very present. I took some photos of the pipe to give a sense of what I saw before I started my cleanup work. I took photos of the rim top and inner edge of the bowl to show the lava coat in the sandblast rim top and darkening on the inner edge of the bowl. The photos of the stem show the oxidation, calcification and the tooth marks and chatter on both sides ahead of the button. You can also see the chip out of the button on the underside of the stem.I took a photo of the stamping on the underside of the shank. It is faint but still readable as noted above. I took a photo of the three bars inserted on the left side of the stem. I also took a photo of the bowl and shank separated to show the condition of the pipe. It really is a great looking pipe. Before starting my cleanup work on the pipe I turned my favourite go to sites on background of brands. The first is Pipephil’s site (http://www.pipephil.eu/logos/en/logo-e4.html). There I looked up The Everyman brand and confirmed what I remembered about it being made by Comoy’s. From there I turned to Pipedia (https://pipedia.org/wiki/Comoy%27s). I went directly to the section on Comoy’s pipes. This advertisement on the various lines of Comoy’s of London pipes as present. I copied the graphic and have included it here.There was also a shape chart that showed the 332 Large Billiard. I have drawn a red box around it for simplicity.With that done I started my restoration of the pipe. I worked on the lava build up on the rim top and the burn damage and darkening on the inner edge of the rim. I worked over the rim top with a brass bristle wire brush. I was able to clean up the debris that filled in the sandblast finish on the rim and remove the tars. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed the soap and debris off the bowl with running water. I repeated the process until the rim top and the externals were very clean. It looked very good at this point. Somewhere along the journey the pipe had been reamed and the bowl was smooth. There was nothing to do in terms of reaming the bowl or sanding the bowl. The bowl itself was clean of cake or debris. Just to check on the cleaning of the rest of the pipe I turned to clean the mortise and the airway in the shank and stem. It was quite dirty and needed a thorough cleaning. I scrubbed the out with pipe cleaners, cotton swabs and Isopropyl 99% alcohol. Many pipe cleaners and much time passed and the draught was clean and open in both the stem and the shank. I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully.  I set the bowl aside and turned my attention to the stem. I cleaned up the oxidation on the stem surface around the button with 220 grit sandpaper to prepare for the repair to the button. I wanted a clean and non-oxidized surface to work with so that the glue would stick. I wiped it down with alcohol after each sanding until the surface was clean and has some slight roughening from the sanding.I coated the end of a folded pipe cleaner with Vaseline and inserted it into the slot below chipped section. The Vaseline would prevent the black CA glue from sticking to it in the stem when I put it on the stem. I filled in the chipped area with KMS rubberized super glue and repeated the layers of glue until it was built up.I removed the pipe cleaner from the slot and set the stem aside to cure. I took a photo of the repair on the button and a photo from the slot end. I would need to build the slot up a bit but it was starting to look very good.Once the repairs cured on the underside of the stem I filed them flat and recut the button edge with a small file. I used a small slot cutting tool to smooth out the slot in the button. I sanded and reshaped the button with a folded piece of 220 sandpaper and also worked over the oxidation that remained on the stem. I started polishing the stem with 400 grit wet dry sandpaper.I took photos of the repaired stem after I had shaped it and it looked very good at this point. I need to polish it more but I like the looks of the repaired button and slot.I scrubbed the surface of the stem with Soft Scrub and cotton pads to remove the deep oxidation in the stem. It was a lot of oxidation but it came out with repeated scrubbing with the pads. It looked much better when finished.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry.The Everyman London Pipe 332 Sandblast Billiard was finished. I polished the bowl and stem with Blue Diamond to polish out the remaining small scratches. I used a very light touch so as not to damage the stamping on the shank. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the sandblast came alive with the buffing and works well with the polished black vulcanite saddle stem. Altogether this The Everyman London Pipe 332 Billiard pipe has a rich look. The finished pipe is shown in the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.48 ounces/42 grams. I will be putting it on the rebornpipes store in the British Pipemakers Section soon. If you are interested in adding it to your collection let me. I have one of these and they are a cool dry smoke. Thanks for walking through the restoration of this fine old Comoy’s made pipe. It was a pleasure to work on.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A Welcome Mysterious Change of Pace – An Older Pipe with a Metal Cap and Horn stem


Blog by Steve Laug

I decided I needed a change of pace in my restoration/clean up work. I went through my pipes waiting in the queue and chose pone from a group of four pipes that were given to us by a woman in Columbus, Ohio, USA. It had belonged to her Grandfather who lived from 1882 to 1977. There were four pipes that she sent us from his estate – the metal bowled apple, a cased meerschaum with a broken shank and an amber stem, a Whitehall rusticated apple and a BBB Glokar Fraternity Pipe.I chose the metal cap one because it seemed to call out to me with a voice of mystery. It is a very unique pipe with a briar base and silver rim cap. There seems to be a metal bowl insert under the inside lip of the cap. The bowl has five holes in the bottom of the bowl. The pipe has a silver ferrule on the shank end. It covers some of the stamping on the shank but what remains is readable. The partial stamp on the left side of the shank read… MID [over] LOND….The rest is covered by the ferrule. The stamp on the right side read BK4. The pipe was dirty and well used. The finish on the bowl was spotty showing damage to the varnish coat. The bowl had tobacco debris in it but little cake. The silver cap and ferrule were very tarnished. The stem was dark horn and there were some nicks in the edge where it sat against the ferrule. There was no button on the stem but was tapered down to a orific opening in the end of the stem. Jeff took photos of the pipe before he started his cleanup work.Jeff took photos of the rim top and bowl to show the condition. You can see the tarnish on the silver and some scratching in the rim top. The bowl is almost copper coloured but it is not entirely clear at this point. The horn stem is quite clean and polished. There were scratches on the button end of the stem and some nicks on the shank end. Jeff took photos of the sides and heel of the bowl to show the composition of the pipe. You can see the damage to the varnish and the tarnish on the silver rim cap. He took photos of the stamping on the shank sides. You can see what is readable and what has been cut off by the placement of the ferrule on both sides. It is clear and reads as noted above.He took a photo of the chip out the end of the tenon end of the stem where it is inserted into the silver ferrule.When the pipe arrived in Vancouver it was very clean. The briar, the metal bowl insert and the rim cap/top and silver ferrule were spotless and shiny. The silver shone in both places. The horn stem looked very good. There was a small chipped area where it fit in the ferrule but otherwise it was clean and tooth marks and chatter were absent. He had cleaned out the bowl, base and the airway in the stem and shank with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap (undiluted) and a tooth brush. He rinsed the exterior with warm running water and dried. He polished the silver, bowl and stem with a small drop of olive oil. The pipe really looked very good. It was going to be a fun one to work on for my part.  I took photos of the pipe when I brought it to the table for my work. I took photos of the bowl and the polished metal insert and cap. It is clean and it is beautiful silver work. The bowl is very clean and there are small dents and nicks in the surface of the rim cap and bowl sides. The horn stem is in great condition. It is fascinating to me that there were no button edges but the stem just ran flush to the end. There were no tooth marks or chatter on the stem surface on either side. I tried to take photos of the shank sides to capture the stamping on the briar. It is faint but it is still readable. I took a photo of the bowl and shank separated to show the condition of the pipe. It really is a great looking pipe. I started my work on the pipe by wiping down the briar with alcohol and a cotton pad. I was able to remove the spotty remnants of the finish from the bowl. I was able to remove all of the remnants of the varnish and it really looked much better without it. The grain shown through really nicely. With the polished silver the briar looks really good! I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I dry sanded the briar and then progressively brought a shine to the pipe. It looked really amazing – the combination of the silver and reddish briar. It is a beauty!   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the finish with my fingertips. The product works to clean, preserve and protect the briar. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I set the bowl aside and turned my attention to the stem. I decided to give the stem a thinner profile and give it a button. I used needle files to shape the stem surface and give it a thin button. I like the new look for the stem.I sanded the filed areas and the area at the top of the stem near the tenon. I sanded it smooth with 220 grit sandpaper. I started the polishing of the stem by sanding it with 600 grit wet dry sandpaper. It is starting to look much better.I polished out the chatter and marks on the stem surface with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with Obsidian Oil on a cloth after the sanding pads. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry.I am really happy with the way that this Mystery Metal Insert Bowl with a Silver Cap and Ferrule and a Horn stem turned out. It really is a beautiful looking pipe with a great shape and smooth finished on the lower half of the bowl and silver rim cap. The original horn taper stem is really nice. The polished dark horn stem works well with the briar and the silver cap and ferrule. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Silver Capped Mid…London BK4 Apple really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 31 grams/ 1.09 ounces. The pipe will be staying with me and joining my collection of older pipes. The horn stem, silver ferrule and rim cap look great with older dark briar. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Replacing a broken tenon and restoring a Stanwell de Luxe


Blog by Steve Laug

Earlier in July I received an email from Peter, a fellow in California regarding a pipe repair he needed. He wrote as follows.

Hi, I’m just wondering if you can repair a Stanwell pipe for me? The stem broke off inside the pipe. Thanks for your time, Peter.

I wrote him back asking for photos so I could have a look at it. I figured he meant that the tenon snapped off inside the shank but I wanted to be certain. He replied

Thanks so much for your very fast response. Pictures are below. Best wishes, Peter We chatted back and forth a bit and Peter decided to send the pipe to me. I received it yesterday and here is what I saw once I unwrapped it. The photos tell the story but here is my review of it. The finish was dirty and worn. The bowl had a thick cake and there was lava buildup flowing along the inner edge and into the plateau on the rim top. The stem was snapped off leaving the tenon in the shank. Fortunately, there was no damage to the shank itself. It did not have any cracks in the sides. The shank end showed a lot of tar buildup. The tenon was still in the shank. The snap at the stem was fairly clean and would just need to be flattened. The stem itself showed a lot of oxidation, calcification and light tooth marks and chatter on both sides ahead of the button. The pipe was stamped on the left side and read Stanwell [over] de Luxe. I could not see any other stamping on the shank. There was a gold crown S on the left side of the saddle stem. This was going to be fun to bring back to life. I decided to begin working on the pipe by trying to pull the broken tenon with my usual methods. I put the bowl in the freezer for 30 minutes, then inserted a screw into the airway in the shank. I wiggled the screw and tried to break it free. It was no use. I used a qtip to dribble alcohol around the edges of the broken tenon in the shank. I repeated that several times and let it sit. I was still unable to remove the broken tenon in the shank. It was stuck and nothing seemed to loosen it. With the tenon being stuck in the shank I stepped up the process and drilled it out. I started with a drill bit slightly larger than the airway. I have had good success in drilling and in the process having the tenon come out on the drill bit. In this case I worked through four drill bits until I used one that was slightly small than the mortise. I then scraped out the remainder of the bits of vulcanite in the shank with a small pen knife until the walls were clear. I took a photo of the pipe at this point in the process – the tenon drilled out, a replacement tenon and the stem. Now it is ready for the next part of my work. I set the stem and tenon aside so that I could work on the bowl and shank. I reamed the bowl with a PipNet pipe reamer. I took the cake back to bare walls so I could check out the walls for damage or checking. It looked very good. I scraped out the remnants of the cake with a Savinelli Fitsall Pipe Knife and then sanded it with a piece of 220 grit sandpaper wrapped around a piece of dowel to smooth out the walls of the bowl. I worked on the buildup in the plateau surface of the rim top with a brass bristle wire brush. I was able to remove the heaviest part of the lava in the grooves of the plateau surface. It looked better but would need to be scrubbed. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I scoured the surface of the briar and rinsed and repeated the process until the bowl was clean and the rim top looking very good. I cleaned up the darkening on the smooth bevelled portion of the inner rim edge next. I used a folded piece of 220 grit sandpaper to remove the damage and also smooth it out. I touched up the deep grooves in the plateau with a black Sharpie pen. The rim top and edge look very good.I polished the smooth rim top portions and the exterior of the pipe with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. By the last pad it was looking very good with a shine in the briar that highlights the grain. I cleaned out the shank and mortise with alcohol, cotton swabs and pipe cleaners. I wanted to remove the oils and tars so that I would have a clean surface for the new tenon that I was fitting in the shank. It cleaned up and certainly smelled better once cleaned.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to get into the plateau top. The product works to clean, preserve and protect the briar. I let it sit and work into the briar for 10 minutes then wiped it off with a cotton cloth. I buffed the briar with a clean cloth. The bowl is starting to look beautiful and there is a shine developing. At this point the bowl was finished until I finished with the new tenon insertion. I set the bowl aside and took a photo of the new tenon and the tools for reducing the diameter to fit in the shank. I used the Dremel and a sanding drum to reduce the diameter. I cleaned up the work with a file and then 220 grit sandpaper to get it to a point where the tenon fit in the shank.I put the stem in a bath of Briarville’s Pipe Stem Deoxidizer and set it aside while I worked on the tenon fit. I left it in the bath for three hours and then removed it and rubbed off the bath with a paper towel. The surface of the stem looked significantly better at this point. The oxidation was greatly reduced, the calcification was gone and the stem showed improvement. The tooth marks would still need to be worked on but there was progress.I cleaned out the airway in the stem with pipe cleaners and alcohol the drilled the airway to match the diameter of the new tenon insertion. I started with a drill bit the same size as the airway and gradually increased the bit size until it matched the outside diameter of the tenon. I took a photo of the newly drilled end of the stem. I cleaned up the airway once again in preparation for gluing the new tenon in place. I wiped the tenon end down with black CA glue and then aligned the tenon and the mortise. I pressed the tenon in place in the stem and set it aside to cure. Once it cured I took a photo of the stem and new tenon with the bowl before putting them back together. Once the glue cured I fit the stem in the shank. As seems to be very usual when I do this kind of thing the fit against the shank was not perfect. I would need to shape the stem and shank to make the fit and flow perfect. I took photos of the pipe at this point. The fit is not far off but just enough to be noticeable in the photos on the top and underside and slightly on the right and left sides. I sanded the shank and the stem to match and make the transition smooth all the way around the junction. I used 220 grit sandpaper and sanded it in place on the shank. I had to remove briar and vulcanite on the sides of the shank according to the transition. When finished it looked much better. I polished the sanded areas with micromesh sanding pads to make them smooth. I used an Oak stain pen to touch up the sanded areas and blend them into the rest of the bowl and shank. It blends in very well.I rubbed it down once again with Before & After Restoration Balm. I worked it into the surface of the briar and let it sit for 10 minutes then buffed it off with a soft cloth. I polished the bowl with a cotton cloth and set it aside. I set the bowl aside and turned my attention to finishing the work on the stem. I “painted” the stem surface with the flame of a lighter to lift the tooth marks. I was able to lift them significantly. I filled in what remained with black CA glue. Once the repair cured I used files to smooth out the surface of the repair. I sanded it with 220 grit sandpaper to blend them into the surface of the stem. I started the polishing of the stem with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem Polish – Fine and Extra Fine. I rubbed it into the surface of the stem and buffed it off with a cloth and buffed it to a shine. I am really happy with the way that this Stanwell Danish Made de Luxe Freehand turned out. It really is a beautiful looking pipe with a great shape and smooth finished bowl and plateau on the rim top. The original vulcanite saddle stem is cleaned up nicely. The polished black of the stem works well with the briar and the plateau portions. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell de Luxe really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 56 grams/1.98 oz. The pipe will be going back to Peter very soon. I look forward to hearing what he thinks about it. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a “Giant” Maestro de Paja Pesaro Ciocco Gigante Bent Bulldog Rusticated


Blog Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1B Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned them all and this week I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This evening after work I decided to continue working on the lot. I chose to work on the rusticated Mastro de Paja Pesaro Ciocco Gigante 0C Large Bulldog. It has a classic Large Bent Bulldog shape with an Italian twist. The rustication is extremely rugged and tactile. The crowned rim top, the briar around the twin rings on the cap are smooth.  There is also a smooth band around the shank end just ahead of a silver ferrule. The pipe is stamped on a smooth panel on the left underside of the diamond shank. It has a sun logo that is followed by Mastro de Paja [over] Fatta A Mano (made by hand). Under that it is Persaro [over] Ciocco. Next that just in front of the ferrule is stamped with a 0C in a circle [over] Gigante. The silver ferrule is stamped on the top left side and reads Mastro [over] De Paja [over] Ciocco. There is a Mastro de Paja metal circular disc logo is on top left side of the stem and on the left underside it is stamped with the sun logo. The stamping is clear and readable. The finish was very dirty with grime ground into the grooves of the rustication. The bowl had a thick cake and the crowned rim top/inner edge had a thick coat of lava flowing up from the bowl. The inner edge of the bowl was covered with a thick cake so it was hard to know its condition with certainty. The stem is black acrylic fancy saddle stem and was dirty with tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl overflowing on the inner edge/crowned rim top. He also took some photos of the stem to show the condition of both sides. You can see the tooth marks and chatter on the top and underside next to the button. The photos of the sides and heel of the bowl show the deep rusticated finish around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty.The stamping on the underside of the shank and on the silver ferrule is shown in the photos below. It is clear and readable as noted above. There is also a stamping reading Italia on the lower right side on the smooth band on the shank end ahead of the silver. Before moving on to the clean up I wanted to build my knowledge of background on the brand. I have looked at them quite often and perhaps worked on a few in past years but I have no memory of the brand. I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-m3.html). I have included a screen capture of the information on the site as well as some side bars notes below the photo. The last pipe pictured shows the circle 1B stamp as well as the one Sun logo which is noted as the grading stamp. That was information it did not have before.Brand founded in 1972 by Giancarlo Guidi. He left it for Ser Jacopo in 1982. Alberto Montini became the owner of the brand in 1995. Production (2010): ~ 5000 pipes/year. Seconds: Calibano, Montini,

That led me to the Mastro de Paja website (https://www.mastrodepaja.it/en/pipes-and-accessories.html). There was a lot of information on the brand and the quality of the briar and craftsmanship of the pipes. I quote below:

Mastro de Paja are formed by the expert and highly capable hands of craftsmen – famous pipes with the unmistakable sun brand, known and appreciated by connoisseurs throughout the world. Unique and inimitable because they are unrepeatable encounter of precious Mediterranean briars, with the sensitivity of the craftsman who, using art and inspiration, models them individually. And, in the modelling process, brings to light the most concealed and valuable qualities of the briar. Varied designs, original lines and a deriberately (sic) limited productions make Mastro de Paja pipes objects destined for the most demanding and refined collectionists. Beautiful and loved, they are also excellent pipes because they are worked with care by those who know them: a successful synthesis of formal beauty and functionality. Rigorous controls and selections give Mastro de Paja pipes, right from the first smoke, that rounded taste which is then maintained intact for the whole of its long and extraordinary life.

The site also had a video entitled “How to make a Smoking Pipe by Hand – Mastro de Paja”. I have included the youtube link as well as the code for embedding.

https://youtu.be/xx24a-NpljM

I turned to Pipedia for more information on the brand (https://pipedia.org/wiki/Mastro_de_Paja). The site is full of information on the brand and the philosophy behind the carving of the hand made pipes. I am including the information on the site listed as the Elite Collection that listed the stamping information. I have highlighted pertinent information on this particular pipe in red in the list below.

Mastro de Paja “ELITE COLLECTION”

It is the production of pipes made entirely by hand, even they are unique but of regular production.

On all “Mastro de Paja” pipes you can see fire stamped all the information for tracing the value of each creation.

RUSTICATED

  • 0B: Completely rusticated
  • 0B Unica: Completely rusticated with some smooth sections

SANDBLASTED

  • 1B: Dark brown or black sandblasted
  • 1B + 1 Sun: Light brown sandblasted

PARTIALLY RUSTICATED

  • 2D: Smooth with small sections rusticated
  • 2D + 1 Sun: Smooth straight grain with small sections rusticated

SMOOTH WITH COLORED FINISH

  • Ruber: Smooth with red stain
  • Castanea: Smooth with brown stain
  • 3A: Smooth with brown-orange stain
  • 3A + 1 Sun: Smooth good grain with brown-orange stain
  • 3A + 2 Sun: Smooth straight grain with brown-orange stain

SMOOTH WITH NATURAL FINISH

  • 3B: Smooth with a good grain and a natural finish
  • 3B + 1 Sun: Smooth excellent grain with natural finish
  • 3B + 2 Sun: Perfect grain
  • 3C: Good grain
  • 3C + 1 Sun: Excellent grain
  • 3C + 2 Sun: Perfect grain
  • F: Straight grain
  • F + 1 Sun: Good straight grain
  • F + 2 Sun: Excellent straight grain
  • F + 3 Sun: Perfect straight grain

Sometimes “Mastro de Paja Pipes” are enhanched with sterling silver, gold, precious stones and/or fine wood and are further classified and fire stamped on each pipe.

  • Stamp “P” : “Personal” with fine ornamentation.
  • Stamp “N” : “Normal” with basic sterling silver.
  • Stamp “L” : “Lavorata” with more complex sterling silver.
  • Stamp “S” : “Special” with elaborate sterling silver and specially worked.
  • Stamp “G” : “Gold” with special gold ornamentation.
  • Media : Medium size pipe
  • Gigante: Giant pipe

From that information I knew that the pipe I was working on was a Rusticated Pipe and a  Sun which made it a completely rusticated. It also is stamped Gigante which makes it a Giant pipe. It is a beauty and now it is time to look at it up close and personal.

Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior and cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took photos of the pipe before I started my part of the restoration. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked good. There was some burn damage and darkening on the right front of the crowned rim top and beveled inner edge. The stem looked very clean. The tooth marks and chatter were predominantly near the button. They should be easy to remove. The stamping on the left underside of the diamond shank was readable as noted above. The stamping on the silver ferrule is also very readable as noted. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe. I started my work on the pipe by addressing the burn damage and darkening on the right front of the rim top with a folded piece of 220 grit sandpaper. Fortunately the burn damage was not deep but mainly surface. I was ale to remove and minimize it without changing the shape of the rim top. I also worked on the darkening on the inner bevel and removed it as well. I polished it with 1200-3200 micromesh sanding pads and then restained the rim top and edge with a Oak Stain Pen to match the rest of the bowl. Over all the rim top and edges looked much better. The bowl and shank were very clean and the rim top finished. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The rusticated finish on the pipe is beautiful and shows depth in the photos below. I set the bowl aside and turned to work on the stem. I filled in the deep tooth marks with black CA glue and set it aside to cure. Once cured I flattened them out with a small file and then sanded the smooth with 220 grit sandpaper. I started polishing it with 600 grit wet dry sandpaper. I touched up the Sun logo on the left underside of the diamond shaped stem with some Rub’n Buff Antique Gold. It picks up the Sun shaped stamp very well. I polished the acrylic stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad because I find that the oil provides a great surface for polishing with the micromesh pads. I finished polishing it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This Mastro de Paja Pesaro Ciocco Gigante Rusticated 0C Bent Bulldog is a real beauty with a deep and tactile rustication and a silver ferrule. I put the bowl and stem back together again and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I used a soft touch on the bowl so as not to fill it in with the polishing product. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax. I carefully buffed the entire pipe with a clean buffing pad to raise the shine. I polished the silver ferrule with a jewelers cloth to protect and shine. I finished buffing with a microfiber cloth to deepen the shine. The finished pipe looks very good. It is comfortable and light weight. The finished Mastro de Paja Ciocco Gigante Bent Bulldog is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 78 grams/2.75 ounces. This great looking rusticated Bulldog turned out very well. It should be a great pipe. It will be going on the rebornpipes store in the Italian Pipemakers Section shortly if you are interested in adding it to your collection. Email me at slaug@uniserve.com

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.