Tag Archives: repairing a hairline crack in a shank

A Savinelli Like No Other


by Kenneth Lieblich

Say hello to this beautiful Savinelli Nonpareil 9614 bent billiard! It came to me in a lot of pipes I bought some time ago and it seemed right to bring this one back to life. At first, it seemed like a relatively straightforward restoration, but – wow – this pipe ended up taking an awful lot of work. You can now buy this pipe for your collection and enjoy the fruits of my labours. This pipe promises to be a great smoker, I figure. Let’s look at the markings. The left side of the shank reads Savinelli [over] Nonpareil. Despite Savinelli being an Italian company, the word nonpareil is French and means “without equal” – literally, “not the same”. On the left side of the shank is the lovely Savinelli crown, next to which are the marks 9614 [over] Italy. Naturally, the number refers to the shape. Finally, there are two brass dots on the left side of the stem – very nice touch. Savinelli is one of the most recognized names in pipe smoking and they have a long and storied history. You can read about them from their own website or from Pipedia’s article about them. However, I was particularly interested in learning more about the Nonpareil line. Sadly, Pipedia had nothing on this subject. I checked with Pipephil and they did have a bit of information, which I display below. I learned from Pipephil that old Savinellis used to have four-digit shape numbers, newer ones three. The exceptions to this rule, however, are the Nonpareil and Dry System lines.The stem on this pipe definitely shows signs of use. There were some tooth marks – dents and scratches – and plenty of calcification. Of course, there was also some oxidation, but I didn’t realize just how much until much later. The stummel was tired and drab. There were indications of lava on the rim and plenty of cake in the bowl. Also, the briar had a few little scratches from the years of love of its previous owner. Nothing to worry about – or so I thought. More on that later. Well, the usual cleaning procedures were in order for this pipe. I started on the stem by wiping it down with some Murphy’s on a cotton round. Then, I cleaned out the insides of the stem with pipe cleaners and lemon-oil isopropyl alcohol. At this point, I took a BIC lighter and ‘painted’ the stem with its flame in order to lift the tooth marks. This was moderately successful in raising the dents. Once that was done, the stem went for an overnight soak in the Before & After Hard Rubber Deoxidizer. After soaking, I cleaned off the de-oxidizing fluid with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and I used SoftScrub to work it off. I was surprised at how poorly this worked (as compared with other restorations), so I actually sent it for another soak in the deox fluid and repeated the same cleaning procedures afterwards. Once I got the stem looking vaguely deoxidized (and before I moved on to the Micromesh pads), I built up the tooth damage on the stem with black cyanoacrylate adhesive and let it fully cure. I used my miniature files to take down the majority of the dried glue. I then sanded it down with 400-grit sandpaper to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. But WAIT! I never made it through all nine pads because I could see that the oxidation was so stubborn, I would need to put in some extra work first. Recently, Steve kindly introduced me to a new type of sanding pad – more aggressive grit for more aggressive jobs. I’m going to refer to them as the ‘grey pads’ since that’s their colour. I used the grey pads to really attack the oxidation on the stem and they worked very well. I don’t have photos of this, but I’m pleased with the results. There are some small wounds remaining on the stem, but they are not an issue at all. Once done with the greys, I went back again to the Micromesh pads. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. This also really made the brass dots pop! Putting the stem aside, I moved on to the stummel. I used the PipNet Reamer (and some sandpaper taped to a wooden dowel) to take the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was a lot of nastiness inside this stummel and – boy-oh-boy – it took a lot of cotton to get this thing clean! I took a close look at the rim. In order to save as much of the rim as possible, I used a piece of machine metal to very delicately scrape away as much lava as I could. I do this before automatically jumping to my topping board. This worked well and the topping board was not needed.A de-ghosting session seemed like a good idea. This de-ghosting consisted of thrusting cotton balls in the bowl and the shank, and saturating them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the oils, tars and smells to leech out into the cotton. Finally, a relatively clean and fresh-smelling bowl emerged. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. What a difference that made! I also cleaned the insides with some Castile soap and tube brushes.I examined the scratches and bumps in the briar. I dug out my iron and a damp cloth to try to raise them. The hot and moist steam can often cause the wood to swell slightly and return to shape. This worked quite well, but alas, I forgot to take pictures. After this, I used all nine Micromesh pads (1,500 through 12,000 grit) to remove the scratches in the wood and make everything smooth. Prior to that, however, I applied some clear hockey tape to the shank extension – it was already lovely and smooth, and I didn’t want to scratch it. This tape is fantastic because it is incredibly resistant to sanding yet comes off with no residue whatsoever. I applied some Before & After Restoration Balm and began to admire my work when my eyes saw something that was uncovered in my restoration: a thin craze line in the valley between the stummel and the shank. It was certainly not visible before, so the cleaning and sanding had revealed it. Even though the line was incredibly thin and seemingly shallow, I needed to address it. My first step was to ensure that the line would not continue to creep after I had repaired it. To that end, I took a micro-drill bit, inserted it in my Dremel, and very carefully drilled a hole in both ends of the line. That done, I carefully applied a tiny bead of cyanoacrylate adhesive to the tiny hole and the tiny line. Finally, I let it cure. This was a great success – I was really pleased with how the repair looked. I had to sand this area again, of course, so I applied my hockey tape all over the place (see photo) and went to work with some sandpaper and Micromesh pads. I then rubbed in some more Before & After Restoration Balm and finally saw the beauty of my work.Off to the bench polisher I went. I applied some White Diamond and a few coats of carnauba wax and they added the finishing touch. This Savinelli Nonpareil 9614 bent billiard was in need of a reminder of its beauty and Italian heritage. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Italy” pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the Savinelli Nonpareil 9614 bent billiard are as follows: length 4¾ in. (121 mm); height 5⅛ in. (130 mm); bowl diameter 1⅝ in. (40 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1⅞ oz. (55 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Something about the grain on this one called my name – a No Name Canadian


Blog by Steve Laug

I don’t know how to explain this any other way than the title says. I looked at this pipe at least two times when Irene and I were on the Oregon coast with Jeff and Sherry. We went to this shop at least twice and each time I looked at the pipe and thought about it. I turned it over in my hands and examined it. There was no stamping on the shank or stem and it was a filthy pipe. However the grain just spoke to me and I think something about the compact shape did as well. I finally put it in the purchase pile and moved on. Jeff took the lot we found home with him to clean up and this one went along. He took some photos of the pipe before he cleaned it up and the photos revealed a crack in the shank that I had not noticed. It just goes to show you I was so caught up in the shape and grain that I missed the crack. Ah well just another pipe to fix. The photos of the rim top and bowl show the thick cake, tobacco debris and thick lava overflow on the rim top. The pipe was a mess. You can also see some chipped areas on the outer edge of the bowl and nicks in the sides of the bowl. He captured the grain around sides of the bowl in the next photos. You can also see the nicks and chips out of the briar but it is still quite pretty beneath the wear and tear and grime!The vulcanite stem was heavily oxidized and was pitted. There were tooth marks on both sides ahead of the button and some wear on the button as well.I saved the next photo for last as it shows the surprise that I don’t believe I saw when I examined the pipe in the basement of the antique mall.Jeff out did himself on the cleanup of this pipe and when I received it I was not disappointed as it showed what I had seen through the grime on the bowl. The grain was quite nice and the colour was very good. Jeff had reamed the bowl with a PipNet pipe reamer and cleaned up the debris left behind with a Savinelli Fitsall Pipe Knife. He scrubbed the internals in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals of the bowl with undiluted Murphy’s Oil Soap and a tooth brush and rinsed it off with running water. He scrubbed the stem with Soft Scrub and soaked it in Before & After Deoxidizer. The pipe looked quite amazing. I took photos of it before I started my part of the restoration. I took a close up photo of the rim top to show the damaged areas and how clean it was. You can see damage all the way around the inner edge of the rim. The larger one was at the back of the bowl. There was burn damage and darkening. You can also see the damage to the outer edge of the bowl. The stem looked good other than the slight nicks on the button surface and the light chatter on the surface ahead of the button.I took the stem off the shank and took a photo of the parts. It is a great looking pipe.I decided to start on the rim edges – both inner and outer and the rim top. I built up the chipped edge on the right side and front of the bowl with super glue and briar dust. I filled them in to even out the edges. Once the repair had cured I sanded the repaired areas with 220 grit sandpaper to smooth out the repaired areas. I went through my bag of bands and found one that was oval and would work to bind together crack. It was already oval and slightly dented but it would work and I could tap it out and make it smooth again. The crack was hairline and closed so I ran a thin bead of clear super glue on it and let it soak in before banding.  I fit it onto the shank end and tapped it to fit well and be smooth against the shank and the shank end. I took photos of the pipe to show the look of the banded shank. I topped the bowl on a topping board with 220 grit sandpaper to reduce the damage on the rim top and the edges of the bowl. I also used a folded piece of 220 grit sandpaper to smooth out the rim edge and to bring the bowl back into round. The second photo below shows the rounded rim edges on the inside and outside. The rim top also looks much better though the burn spot remains.I polished the bowl and rim with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth to remove the dust left behind from sanding. In order to mask the burn mark on the rim and to make the grain really stand out I stained the pipe with a Tan aniline stain. I flamed it to set it in the grain. I repeated the process until I was happy with the coverage and set it aside overnight to cure.In the morning I hand buffed the bowl with a cotton cloth to see what I was working with. I still needed to buff it on the wheel but I liked what I saw. I buffed bowl on the wheel with Blue Diamond to polish the briar and bring the grain out. I rubbed it down with Before & After Refurbishing Balm. I worked it into the briar with my fingertips and let it sit for 20 minutes. The Balm works to preserve, protect and enliven the briar. The pipe is starting to look very good at this point. I set the stained, polished and banded bowl aside and turned my attention to the stem. I sanded out the tooth marks and the oxidation remaining on the stem with 220 grit sandpaper and followed that by starting the polishing with 400 grit wet dry sandpaper.I continued polishing the stem with Denicare Mouthpiece Polish – a red gritty paste that feels a lot like Tripoli. I find that it works well to polish out some of the more surface scratches in the vulcanite left behind by the 400 grit wet dry sandpaper. I rub it into the stem surface with my fingertips and buff it off with a cotton pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This little Canadian really is a nice looking pipe. I put the bowl and stem back together again and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem several coats of carnauba wax. I carefully buffed the entire pipe with a clean buffing pad to raise the shine. I finished buffing with a microfiber cloth to deepen the shine. The finished pipe looks very good. The grain is quite beautiful a mix of straight and flame around the bowl sides and birdseye on the rim top and heel. The pipe feels great in the hand. It has an interesting shape that fits well in either the right or left hand. The finished no name Canadian is shown in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 7/8 of an inch. This great looking Canadian pipe turned out very well. It should be a great pipe. It will be going on the rebornpipes store shortly if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it.