Tag Archives: Rebuilding a damaged button

Breathing Life into a Brigham Made in Canada 9W2 Three Dot Freehand

by Steve Laug

I chose to work on another Canadian Made Brigham to work on next. The pipe is a Freehand Acorn shaped bowl with a carved faux plateau rim top and shank end. We picked it up from a seller in Annapolis Valley, Nova Scotia, Canada on 01/31/2023. It is a neat looking pipe with real character. The shape of the bowl reminded me of some of the Danish Stanwell pipes that I have restored. I did the research on it. It is stamped Brigham [over] Made in Canada on the underside of the shank and has the shape number 9W2 stamped to the left of that. The stem has three brass pins on the left side of the blade of the fancy saddle. There was a heavy cake in the bowl and a lot of lava overflow on the rim top and edges. The rustication on the rim top is a faux plateau look and it has a smooth finish on the bowl and shank. I think that there was a beautiful pipe underneath all of the buildup of years of use. The stem was oxidized and had tooth marks on the top and underside of the stem ahead of the button. It was a mess. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the condition of the bowl with the thick cake in the bowl and a thick overflow of lava on the rim top. He took photos of the top and underside of the stem showing the tooth marks on the top and underside as well as on the button surface. Jeff removed the stem and it had the Brigham Hard Rock Maplewood Distillator aluminum tenon. It had an old wooden Distillator in the tenon that was quite dirty. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. Even under the dirt and debris of the years the grain on the smooth briar looked very good. The stamping is very clear and reads as noted above. He included a pic of the 3 brass dots on the stem.For the needed background I am including the information from Pipedia on Brigham pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) is currently working on a book on the history of the brand. Until that is complete this article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…

With the information I knew what I was dealing with in terms of the stamping and the age of this pipe. I learned that the pipe was originally carved from surplus stummels left over from the Norseman and Valhalla lines. It was made in the 1980-90s because of the stamping on the shank. Now it was time to work on the pipe.

I am really happy to have Jeff’s help on cleaning up the pipes that we pick up along the way. He cleaned this filthy pipe with his usual penchant for thoroughness that I really appreciate. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with great looking grain around the top half of the bowl and great rustication on the rest of the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. He scrubbed it with Soft Scrub All Purpose Cleaner to remove the majority of the oxidation. When the pipe arrived here in Vancouver it looked very good. I took some close up photos of the pipe before I started my part of the restoration. I took photos of the bowl and rim top as well as both sides of the stem to show its condition. The rim top and edges show a darkening on the plateau but the inner edge looks good. I took close up photos of the stem to show the tooth marks and chatter on the top and underside of the stem and on the button itself. I took a photo of the stamping on the underside of the shank. It is stamped as noted above and is clear and readable even though faint in spots. I took the pipe apart and took a photo of the pipe. It is an interesting pipe that you can see the grain in the photo below.I decided to start my restoration work on this one by cleaning up the plateau rim top and shank end with a brass bristle wire brush. I scrubbed it to remove more of the debris and darkening. When I had finished it looked much better.I touched up the plateau on the rim top and shank end with a black Sharpie Pen. It gives the plateau depth and great look. I sanded the scratches and marks on bowl sides and shank with 320-3500 grit 2×2 inch sanding pads. I wiped it down after each pad with a damp cloth. It really began to shine. I polished the bowl sides and shank with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads. I wiped it down with a damp cloth after each pad. It really began to look beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. I worked it in with my fingers to get it into the briar. I worked it into the plateau rim top and shank end with a shoe brush. The product works to clean, enliven and protect the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the finished bowl aside and turned my attention to the stem. I filled in the deep tooth marks on the top and the underside of the stem with a black rubberized CA glue. Once it cured I shaped it with small files and then sanded the repairs with 220 grit sandpaper to blend it into the vulcanite. I sanded the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad with an Obsidian Oil cloth. I fit the aluminum tenon with a new Rock Maple Distillator tube so it would be ready to go.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Brigham 9W2 Danish Style Freehand – as I think it is an interesting looking pipe that was on the market as a means of using up extra stummels from the Norseman and Vahalla lines that Brigham made. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen it. It is fun to see what the polished bowl looks like with the grain popping through on the bowl and shank. Added to that the polished, rebuilt black vulcanite stem with four shining brass pins was beautiful. This Brigham 9W2 Freehand is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 47 grams/1.66 ounces. It is a beautiful pipe and one that will be on the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring a Handsome Tanganyika Meerschaum

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Blog by Kenneth Lieblich

My cousin sent me a very good-looking pipe that he found in his meanderings and send it to me for some repairs. Naturally, I was happy to help, but this one provided some tough work. I like the tough ones though – makes me feel like an old timer has truly been saved. This is a Tanganyika Genuine Block Meerschaum 290 Bent Dublin. As soon as I saw it, I liked it. It looked like a really good smoker. The stummel was very handsomely cut – thick and robust. The stem had a metal tenon that screwed into the mortise. There were a few markings on the pipe. On the underside of the shank was engraved Genuine Block [over] Meerschaum. To the left of this (and perpendicular), was the number 290, the shape number. On the left side of the stem was the logo: a charming little elephant. Underneath the stem was the word Tanganyika – this stamping was very faint and I was worried about it. Finally, I wonder if there was something else. On the very end of the shank, was engraved what looked like a capital T. If that’s what it is, then presumably it stands for Tanganyika. If anyone has further information, please post it in the comments below. I looked in the book, Pipes: Artisans and Trademarks by José Manuel Lopes, to learn more about Tanganyika pipes. It had the following entry for the Tanganyika Meerschaum Corporation:

Company formed in 1955 by Kenyan businessmen from Nairobi after the discovery of a meerschaum mine relatively close to the surface on Kilimanjaro. The meerschaum is tougher, less porous, and cheaper than the Turkish variety. Another mine was soon discovered in Sinya, in the famous Amboseli Game Park. The company, previously based in Arusha (Tanzania), became an associate of a Belgium firm, but closed some years after. It produced the Caveman, Countryman, Kiko, Killimanjaro, Sportsman, Townsman, and Wiga brands. It maintained a link with GBD for the making of the GBD Block Meerschaum series, and after its closure, the English firms, London Meerschaum and Manx Pipes (Manx Meerschaum) continued producing with African meerschaum.Pipedia also included the above information, but also referred me to the page on Amboseli Pipes.

Amboseli Pipes made calabash and meerschaum pipes in Tanganyika. They moved to Arusha, Tanzania, and later closed. Countryman is one of the brands Amboseli produced. Its symbol is an elephant. Other brands include Hillbilly, Kiko, Kilimanjaro, London Meerschaum, Merlin, Sportsman, Tanganyika Meerschaum Corporation, and Tembo.Pipedia also seemed to direct all related pages to Kiko Pipes. This page did have the most information, but I wasn’t much closer to figuring out which brand of pipe this was. By comparing the descriptions from the Amboseli brochure below and various animal logos, I was able to eliminate some of the brands. I also looked at some previous articles here on rebornpipes. Therefore, this pipe is probably either a Caveman, Sportsman, or Townsman – without having that specific nomenclature on the pipe itself. But, truth be told, that is no more than an educated guess.Moving on. The stummel was in nice shape. The outside definitely had seem some wear and tear, but there were no major issues. Sure, it was dirty inside, but nothing more than what would be expected. I was pleased to see that the threaded mortise was in excellent condition. I had been concerned that the threads might have been damaged over the years, but no such damage was there. Meanwhile, the big problems lay with the stem. It was heavily oxidized, and thoroughly chewed. In fact, as the photos attest, the button was completely broken. A major rebuild would be required. Even though I would need to rebuild the stem, I wanted to save as much of the original as possible. So, I “painted” the stem with my BIC lighter in order to try and lift some of the bite marks all over the end of it. This worked reasonably well, but there was still a lot of damage.Next, I took some pipe cleaners and lemon-infused 99% isopropyl alcohol, and cleaned the revolting insides of the stem. The photo only shows a few of the pipe cleaners needed. It was pretty darn dirty. I also wiped down the outside with some Murphy’s on some cotton rounds. This removed some of the surface filth. As usual, I sent the stem for a swim in the deoxidizing fluid over night. I could tell even before this that the oxidation was deeply set into the vulcanite, but I needed to clean what I could. The following day, I wiped down the stem with SoftScrub cleanser and made sure to scrub hard. A lot of oxidation came off, but a lot of oxidation remained. I actually sent it for a second bath, and that helped, but not enough. Once it was a clean as I could get it, it was time to build up the damage. I brought out my black cyanoacrylate adhesive and I applied it to the bitemarks and such. The missing chunks would need far more work. I created a new button out of black cyanoacrylate, impregnated with carbon and rubber. I first plugged up the stem’s draught hole with a folded pipe cleaner, coated in petroleum jelly. This ensured that any of the glue would not accidentally plug up the air passage in the stem. This is always a tricky business and it took some patience to make it work. After I applied the cyanoacrylate, it looked pretty darn ugly, but I was expecting that. After the curing, I ended up sanding down the end of the stem to reduce some of the excess material. To carry this process on, I used some miniature files to further shape the button and make it suitable for sanding. I used another file on the inside to ensure there were no rough edges in the bore. I then sanded the stem down with sandpaper to keep the shape. I then used all nine Micromesh pads (1,500 through 12,000 grit) to smooth everything out. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. It is worth noting that a repair this big on a stem will never be completely invisible – especially on this pipe. Finally, I used some 0000-grit steel wool on the aluminum tenon to make it shiny.

On to the stummel. Normally, at this point, I would use a reamer to remove the built-up cake inside the bowl, but meerschaum has the potential to crack in those circumstances. Instead, I simply used some sandpaper taped to a wooden dowel to scrape the bowl down. Fortunately, everything looked sound on the inside of the bowl. I then proceeded to clean out the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was a lot of nastiness inside this stummel and – boy-oh-boy – it took a lot of cotton to get this thing clean! I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. I also cleaned the insides with some Castile soap and tube brushes. Now in this case, I did it especially carefully because too much soaking can cause meerschaum to soften. In this case, I moved quickly, nothing softened, and everything turned out well. After this, I used my Micromesh pads to sand down and minimize the scratches in the meerschaum and make everything smooth. I then applied some Clapham’s Beeswax Finish to the meerschaum and let it sit for about 30 minutes. I then buffed it with a microfibre cloth. I repeated this process and left it – it sure was pretty! I took the stem (but not the stummel) to my buffing wheel and finished it with some White Diamond polish. Worked like a charm. This Tanganyika Genuine Block Meerschaum 290 Bent Dublin looks beautiful once again. I’m sure my cousin will love it. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. The approximate dimensions of the pipe are as follows: length 5⅛ in. (131 mm); height 2¼ in. (58 mm); bowl diameter 1½ in. (39 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 1⅝ oz. (49 g). If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

New Life for another Dunhill – A Patent Era 1928 Dunhill Bruyere EK7 Panel Billiard

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Blog by Steve Laug

This Dunhill Panel Billiard was one of five other Billiards that came to us in the same lot as the 1922 Dunhill Bruyere Reading Pipe, a cracked shank 1962 Dunhill Shell Briar Pot and the 1905 BBB Calabash Reading Pipe and 1911 BBB Glokar Poker. I have drawn a red box around the pipe in the picture to the left. It is an interesting square shank Panel billiard. The pipe is stamped on the left side of the shank DUNHILL [over] LONDON. On the right side of the shank it was stamped “INNER TUBE [over] PAT. N^O 116989/17⁸ that is followed by the shape number EK7.

It was another filthy pipe with a thick cake in the bowl and a heavy lava overflow on the rim top. The finish was tired and dirty with grime and debris stuck to the surface of the briar. The stem has a small white dot on top and the button on the topside had a deep tooth mark and damage. There was tooth chatter and marks on both sides ahead of the button. Jeff took photos of the pipe before he did his clean up work. He took photos of the bowl and rim to give a picture of the thickness of the cake and lava on the rim top. This must have been a favourite pipe to have that thick of a cake and lava buildup. The stem had a chip out of the button on the topside and tooth chatter and marks on both sides. It was a square stem that looked very good with the pipe. Jeff took photos of the bowl from various angles to give a sense of the dirtiness of the finish but also the unique shape of the panel billiard. It is going to be a real beauty! Jeff took photos of the stamping on the sides of the shank . There are some faint spots but over all it is readable as noted above.There was also a Reg. No. stamped on the stem that read REG.N^O^. [over] 654638. I looked up what the Reg. No. stamp meant in John Loring’s The Dunhill Briar Pipe – The Patent Year and After, pg. 42. I quote the pertinent section below.

Prior to the war the bottom of the Dunhill black vulcanite bit had a “REG. No 654638” stamped (without color) on thee underside of the bit near the meeting point with the shank. I have yet been able to determine what the number refers to but I am fairly certain it is not to the White Spot trade mark since the stamping has been consistently found on pipe bits dating back to the 1918 while the White Spot trademark stamp was not awarded until 1922.

I turned to Pipedia’s section on Dunhill Root Briar Pipes to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Bruyere

The original finish produced (usually made using Calabrian briar), and a big part of developing and marketing the brand. It was the only finish from 1910 until 1917. A dark reddish-brown stain. Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red.

There was a link on the above site to a section specifically written regarding the Bruyere finish (https://pipedia.org/wiki/Dunhill_Bruyere). I turned there and have included the information from that short article below.

Initially, made from over century-old briar burls, classified by a “B” (denoted highest quality pipe); “DR” (denoted straight-grained) and an “A” (denoted first quality), until early 1915. After that, they became a high-end subset to the Dunhill ‘Bruyere’. The DR and B pipes, a limited production, they should be distinguished as hand-cut in London from burls as opposed to the Bruyere line which was generally finished from French turned bowls until 1917, when the Calabrian briar started to be used, but not completely. Only in 1920 Dunhill took the final step in its pipe making operation and began sourcing and cutting all of its own bowls, proudly announcing thereafter that “no French briar was employed”.

Bruyere pipes were usually made using Calabrian briar, a very dense and hardy briar that has a modest grain but does very well with the deep red stain.

“Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red. The Shell finish was the original sandblast with a near-black stain (though the degree to which it is truly black has varied over the years). Lastly, the Root finish was smooth also but with a light brown finish. Early Dunhill used different briars with different stains, resulting in more distinct and identifiable creations… Over the years, to these traditional styles were added four new finishes: Cumberland, Dress, Chestnut and Amber Root, plus some now-defunct finishes, such as County, Russet and Red Bark.”

There was also a link to a catalogue page that gave examples and dates that the various finishes were introduced (https://pipedia.org/wiki/File:Dunnypipescatalog-1.png).I turned to Pipephil’s dating guide to show how I arrived at the date of manufacture for this pipe (http://www.pipephil.eu/logos/en/dunhill/cledat-en1.html). I am including two charts that are provided there for the dating a pipe. I have drawn a red box around the pertinent section in each chart. Since the pipe I am working on has a suffix 8 that is raised superscript it points to 1920+ 8 for a date of 1928 on the charts below. I also turned to John Loring’s, The Dunhill Briar Pipe – The Patent Year and After, to do some checking on the Patent number on this pipe. I found what I was looking for on page 58 where he spells out the Smooth Finish Patent Nomenclature Usage. In a very helpful chart he identifies the Pat No. 116989/17 as occurring between 1918? and 1934. The date stamp of ⁸ coincided with that identifying the year as 1928.

I now knew that I was working on a Bruyere that came out in 1928 because of the date stamp ⁸. The shape of the pipe was one of many Billiards that Dunhill put out and that the EK7 was a normal Panel Billiard shape with a taper stem. The Reg. No. on the underside of the stem also fits well within that date time.

I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Before & After Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and scrubbed it down with Soft Scrub All-Purpose cleaner to remove any oxidation that was still on the stem. The pipe looked very clean when I received it. I took a photo of the rim top to show the condition. You can see the darkening on the rim top. It is roughened and slightly out of round with nicks on the inner edge. The stem came out looking quite good. There are light tooth marks and chatter on both sides near the button but the oxidation was gone. The damage on the topside at the button can be seen in the second photo of the stem surface below.I took photos of the sides of the shank to show the stamping. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe.I decided to start the restoration on this one by working on the damage on the inner edge of the bowl. It had darkening and some damage to the edge. The pipe is almost 100 years old so it is not surprising that there was burn and reaming damage marks on the edge from a previous pipeman. I worked it over with a folded piece of 220 grit sandpaper to remove and minimize the damage. When I finished with it, the bowl and the rim top looked much better.I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. Even though there were small marks on the briar from the pipe’s journey it began to take on a shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and work on the stem. I greased a pipe cleaner with Vaseline and inserted it in the button and filled in the damaged areas with black rubberized Loctite 380 CA glue. I sprayed the repair with an accelerator and removed the pipe cleaner. I checked and the airway was wide open… Whew! Once it cured I used files to sharpen the edge of the button and smooth out the top and undersides. I sanded it with 220 grit sandpaper to blend it into the surrounding vulcanite. I started polishing it with 400 grit wet dry sandpaper. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Dunhill Bruyere EK7 Patent Panel Billiard from 1928 is a beautiful looking piece of briar that has a shape that follows grain. The Bruyere is an early finish that Dunhill specialized in making. The finish on the pipe is in excellent condition. The red and brown stain on the bowl works well to highlight the grain. The polished black vulcanite panel taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bruyere EK7 Panel Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 29grams/1.02oz. I am still working through what I am going to do with this old timer. I will keep it with me for a while until I decide. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe is classic reminder that we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.