Tag Archives: polishing a meerschaum pipe

Restoring a I. Bekler Meerschaum Banded Billiard with a Cumberland Taper Stem


by Steve Laug

This afternoon I decided to work on another pipe that I no longer know where or when we purchased it. I have a large box of Meerschaum pipes that is sitting in my storage that I need to clean up and restore. I have honestly avoided them for years but now was the time to start my work on some of them. Today I chose another of the uncased meers. This one is a Billiard shape with a Cumberland Taper Stem and a Softee Bit on the end. My guess is that the Softee protected the stem for tooth marks. I will know for sure once I remove it. It is a beautifully shaped Billiard Meer that is filthy and covered with scratches from its journey. The bowl and shank have some nice patina particularly on the shank. There is also a signature stamp on the left side of the shank that reads I. Bekler. It is dirty from use with a thick cake in the bowl and a heavy overflow of lava on the inner edge and thin rim top, heavier on the back side. The shank has a silver band on the end that is quite oxidized. The Cumberland stem had a push tenon and the shank was fitted with a receiver mortise. It fit well against the shank end and was slightly dirty and had a dirty and well chewed Softee Bit on the end protecting the stem surface and button. I took photos of the pipe before I started my clean up work on it. I took photos of the rim top and the stem to show the condition of the pipe when I brought it to the worktable. You can see the cake in the bowl and the heavy build up of lava and debris on the edge and top of the rim. It is another dirty pipe but still a charmer. There is a silver band on the shank end that is very oxidized and almost black. The Cumberland Taper stem has a rubber Softee Bit on both sides near the button.I took a photo of the I. Bekler signature stamp on the left side of the Cumberland taper stem. It is clear and readable. I removed the stem from the shank and took a photo of the parts. I used a small knife to pry off the Softee Bit on the stem end. I took photos of the stem. There was some sludge on the stem where the bit had ended but there were not any tooth marks or chatter on the stem surface ahead of the button. The Softee Bit had done its job and the stem looked great.I wanted more background on the brand and on the carver Ismet Bekler. I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-c2.html) and found a link between CAO meerschaum and Ismet Bekler. I have included a screen capture of the section on the brand and the connection between Ismet Bekler and CAO.The CAO company was founded in 1968 by Cano Ozgener. Scandinavian Tobacco Group acquired the corporate in 2010. Current President of CAO (2010): Tim Ozgener (son of Cano). CAO was the US distributor for Europeans pipe brands like Preben Holm (from 1985) or Joura (Karl Heinz)

I then visited pipedia.org and did a search for more information on the American Meerschaum pipe company, CAO and Ismet Bekler(https://pipedia.org/wiki/CAO).

It was revealed that Ismet Bekler was a pipe carver who had carved many meerschaum pipes for CAO. I have reproduced certain relevant snippets of information from that article on pipedia.org.

C.A.O International, Inc. is the producer of one of the country’s top lines of premium cigars, cigar accessories, Meerschaum pipes, and pipe tobaccos. CAO’s Meerschaum pipes are smoked by presidents, senators, actors and other dignitaries. CAO was founded in 1964 by Cano A. Ozgener. Using his initials as the company logo.

Cano Ozgener’s interest in tobacco began on the banks of the Bosporus. Born on January 19, 1937, Ozgener was raised in his birthplace of Istanbul, Turkey, by his Armenian parents. His father was a jeweller, his mother a homemaker. He studied at a Jesuit French grammar school before being accepted into the American-run Roberts College in Istanbul, from which he received a bachelor’s degree in mechanical engineering in 1960.

As a student in Turkey, Ozgener enjoyed smoking pipes, especially those made from meerschaum.

Graduating from Columbia in 1964 with a professional engineering degree, Ozgener was recruited by DuPont to work in the firm’s Kinston, North Carolina, plant. It was during his stint in the textile division at the age of 27 that he came across some imperfect Turkish meerschaum pipes. In his spare time, he decided to use his engineering abilities to improve the pipes.

As Cano and the tobacconists were not happy with the quality of Turkish meerschaum, he decided to take the meerschaums and change the stems, make modifications and work with the carvers to improve them,” One day a tobacconist from Wilmington, Delaware, asked him where had he found the meerschaum, that he had never seen such quality. Cano told him that he had modified them. The tobacconist then ordered a dozen or two. That was just the beginning.

Ozgener kept his engineering job as he built his company. He worked constantly; his vacations from DuPont were spent attending tobacco conventions, which left little time to relax with his wife and two young children. Finally, in 1977, he left his engineering position to devote more attention to his growing business and to spend more time with his family.

The preceding article is reprinted here with the permission (forth coming) of Bennington Tobacconist

Ismet Bekler carved many meerschaum pipes, which were signed by him and sold by CAO, beginning in 1977. CAO actually trademarked his last name for use in 2001. Other carvers also provided pipes to CAO, and at least one other, Kural, also signed pipes made for CAO.

I surfed the net to know more about the pipe carver Ismet Bekler. I chanced upon a website that had some beautiful pipes on sale and most prominently, had many un-smoked meerschaum pipes carved by Ismet Bekler. Here is the link to the website. I have also noted some information about Ismet Bekler which is given in the introduction on this website. https://www.therightpipe.com/meerschaum-pipes/ismet-bekler-c382.html

Ismet Bekler was a prolific and popular carver. He began carving in the early 1970’s. Bekler is known as one of the best carvers in the history of Turkish Meerschaum. Master carver Bekler passed away in 2018 at the age of 84.

In 1980, the CAO Meerschaum Company contracted with Bekler to sell all of his carvings to them. CAO wanted to make Bekler a more well-known carver in the US and it was at this time he began signing his pipes.

Thus, from the above, my guess would be that this pipe is from the period post 1980 but could be pre-2018 since it is signed with the first initial, I. and the last name. However the lack of CAO in brass logo on the stem makes matters murky. Any inputs on this would definitely help me and other readers to know more about this pipe maker whose demise has left a void in the pipe carver’s community.

I started my work on the bowl by reaming the thick cake out of the bowl. I started with a PipNet reamer and the 2nd and 3rd cutting heads to take back the cake to the walls of the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. Once finished it looked very good.I scraped off some of the lava coat on the rim top. I used a topping board and some worn 220 grit sandpaper to smooth out the damage on the rim top and remove the rest of the darkening on the meer. It looked much better once I finished.I used a sharp knife blade to clean out the build up in the shank end around the nylon/Delrin insert in the shank for a push tenon that was in the stem. The inset in the stem was also very dirty so I cleaned it up at the same time using the knife. Once clean it looked much better.I cleaned out the airway in the shank and mortise as well as in the new stem with pipe cleaners (both bristle and regular) and alcohol. It was much better.I scrubbed the bowl surface with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed the bowl with warm running water to wash off the dirt and the soap. It looked much better at this point. I sanded the bowl to smooth out the scratches in the bowl sides and rim top with 320-2500 grit 2×2 inch sanding pads. I wiped the bowl down after each sanding pad to remove the debris. It seemed to minimize the scratches and bring out the beauty of the patina developing in the meer. I polished the meerschaum with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cotton cloth. The bowl took on a shine by the last pad. I gave the bowl multiple coats of Clapham’s Beeswax Polish which is a soft wax. I rubbed the wax on the bowl sides and the shank end with my finger tips and set it aside to dry. Once the wax cured I buffed the bowl with a clean buffing pad and then with a soft microfibre cloth. The bowl has a rich glow. I set the bowl aside and turned my attention to the stem. I sanded the stem surface with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each pad with a damp pad to remove the debris. By the end it was quite shiny and ready for polishing.I polished the stem with micromesh sanding pads – wet sanding it 1500-12000 pads. I wiped it down with a damp cloth after each pad to protect it and preserve it. it with Before After Pipe Polish – both Fine and Extra Fine. I polished the stem on the buffer with Blue Diamond. I took photos of the finished I. Bekler Billiard with a Cumberland Taper Stem to show the shine and the patina around the bowl. The polished Cumberland stem looks very good with the deepening colour on the shank and the bottom of the bowl. With time the contrast will grow richer and deeper to a thing of beauty. The finished Bekler Billiard fits nicely in the hand and I think it will feel great as it heats up with a good tobacco. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.69 ounces/49 grams. If you are interested in carrying on the legacy of this pipe it will be going on the rebornpipes store shortly. It is listed in the Ceramic and Meerschaum Section. You can send me a message or an email to let know you are interested. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Refurbishing Karthik’s Second Selection – A Stacked Lattice Design Meerschaum


Blog by Paresh Deshpande

The second pipe that was selected by Karthik was this Meerschaum pipe that came to me in a lot of 40 pipes that Abha and I had purchased on Etsy in October 2019. The pipes in this lot that came to us were in a very sorry state of condition. All or rather 90% of the pipes had seen very heavy use and almost negligible care. Barring a few, none of the pipes attracted any attention at first glance. However, beneath all the grime and sorry condition that the pipes were in, as my friend Dal Stanton aka The Pipe Steward always says, each had great potential. There was something about this meerschaum pipe that called out to Karthik and it is now on my work table.

In November of 2020, I had restored the third pipe from this lot, a Meerschaum lined Orlik pipe that posed intimidating challenges during the restoration process. However, Dal and Steve helped me save this beautiful pipe. Given below is the link to the write up for those desirous to know; A Second Inning For A Meerschaum Lined Orlik Bent Brandy | rebornpipes

This then, is the fourth pipe from the lot of 40 and is indicated with a yellow arrow while the Meer lined Orlik is indicated in green.There is no stamping anywhere on either the shank or the stem to help with establishing the provenance of this pipe.

Before proceeding with the restoration of the pipes that were selected by Karthik, I had requested him to introduce himself to all the readers of Reborn pipes as a fellow piper and as one interested in pipe restoration. I am sanguine that we shall soon get to know and see his work. I have reproduced his mail here that I had received.

Hi Paresh sir,

Here’s my intro, hope it’s not too long:

Hello world! I’m Karthik, an engineer in India. I picked up pipe smoking last year as a way of staying off cigarettes, but have since fallen in love with the hobby itself. Living in India, I don’t have easy and immediate access to great pipes. So the idea of buying antiques and restoring them piqued my interest and I stumbled upon Reborn Pipes. As I read through post after post, I happened upon one of Paresh’s posts and both his name and his mention of Pune made me fall over myself in my rush to get in touch with him. I immediately emailed Steve, who graciously put me in touch with Paresh. Since then Paresh has been a great guide in my pipe smoking journey. Unfortunately I haven’t been able to start restoring any pipes myself, but I hope to get to that soon. In the meantime, Paresh generously showed me some of his collection and kept me in mind when he found something of interest. I hope to start down the path of restorations in the near future myself, with his guidance. 

 Regards,

Karthik

Definitely Karthik, together we shall learn and progress further.

With the introductions made, I move on to carry out initial inspection of the pipe.

Initial Visual Inspection
As with the other pipes from this lot, this one is also in a beat up condition. There is a thick layer of cake in the chamber with lava overflowing over the rim top surface. The rim top surface itself is badly damaged and is peppered with chips and dings/ dents. The stummel is covered in the grime of overflowing lava, dirt and dust. The perforations of the lattice design are filled with gunk from the lava overflow. A crack on the top surface at the shank end is easily discernible even to the naked eye. The stem airway appears black due to oils and tars but is devoid of any bite marks in the bite zone. Here are a few “Before” pictures of the pipe as it sits on the work table. Detailed Inspection
For me the detailed inspection is a deliberate act of great importance as it helps me understand the issues that needs to be addressed and formulate the sequence of steps in restoration.

The chamber is heavily caked with copious amounts of lava overflowing the rim top and over the stummel surface. The chamber even has remnants of unburned tobacco. The rim top is of a convex shape and is heavily damaged with numerous dents and chips, probably caused due to knocking against a hard surface, the most severe being in the 12 o’clock direction (encircled in red). This damage has resulted in the chamber being out of round and the rim top, uneven. The condition of the inner walls of the chamber can be ascertained only after the cake has been removed completely; however, no apparent cracks or damage to the stummel surface is seen from the outside. The stummel surface is covered in lava overflow which in turn has attracted a ton of dirt, dust and grime. The stummel surface feels sticky to the touch and appears blotchy due to the patches of grime and dirt. The perforations of the lattice design are filled with gunk from the lava overflow and are damaged / broken in a couple of places (encircled in green). The shank surface too is covered in dirt and grime and is cracked (indicated with red arrows) over the upper surface to boot! Preliminary check with a pipe cleaner revealed that the mortise is ENTIRELY clogged with accumulated oils, tars and remnants of old tobacco. The only silver lining to this stummel is the gorgeous coloration that it has acquired over the years due to heavy smoking but well hidden beneath all the filth over the surface. The following pictures will provide a better visual perspective when compared to words, as to the condition of the stummel. The sordid tale of heavy use and uncared for condition of the stummel and mortise continues with the tapered acrylic variegated stem. The stem airway seems never to have experienced a pipe cleaner passing through it during its entire period of existence to date! It is blocked (can say that with certainty as a pipe cleaner did not pass through even ¼ of an inch from either stem openings) and appears black through the stem surface. The horizontal slot opening and the tenon opening shows heavy accumulation of old dried tars and gunk. The only saving grace is that the bite zone is devoid of any deep tooth indentations and bite marks over the button. Save for some minor superficial scratches, the bite zone is pristine.Overall, this is easily one of the filthiest pipes to be passing over my work table to date, but having said that, this pipe also has great pedigree and stummel coloration to die for, under all that filth.

The Process
I decided to clean the stem first as I knew that it would take eons and tons of elbow grease to get the stem airway spotlessly clean. The first step towards achieving this goal was to get the screw- in tenon separated from the rest of the stem. I soaked the tenon end in isopropyl alcohol for a few minutes and once the dried oils and gunk had loosened, using nose pliers I unscrewed the threaded tenon from the stem. The now- gooey dirty, filthy mess that stared back from the tenon and stem made my stomach churn… I knew that we were in for some a haul on this stem. Here is what the stem and tenon looked like once they were separated.I launched a determined assault on the stem with a thin shank brush and anti-oil dish washing soap with the aim of cleaning the stem airway. Believe you me, the initial efforts in getting the shank brush out through the other end was beyond difficult. It took me the rest of the evening to get the shank brush moving through the airway with reduced resistance, a total of 6-7 hours. The next morning Abha, my wife, took over the cleaning of the stem from where I had left after she was done with her daily morning chores. Where, for a change, I had missed out on taking pictures for my last evening’s efforts, Abha did take a picture to show the gunk that was being cleaned from the stem airway. To further clean the threads at the tenon end of the stem, she placed a cotton ball soaked in lime juice for about 5 hours.While the tenon end of the stem was soaking in lime juice, I decided to clean up the stummel. I first removed the unburned tobacco and followed it by reaming the chamber with smallest head of the PipNet pipe reamer. I was extremely gentle and careful while using the reamer head since the centrifugal force generated by the rotation of the head inside the chamber may break the meerschaum, if the pressure applied is in excess or uneven. I followed it by scraping the walls of the chamber and the heel with my sharp fabricated knife to remove the residual cake. To smooth out the walls and completely rid the chamber of old cake, I sanded the chamber walls with a folded piece of 220 grit sand paper. It was heartening to note that the chamber walls were in pristine condition. I ran a sharp knife over the rim top surface with just about enough force to remove the lava overflow. It seems that I would have to top the rim surface to make it smooth and even, sacrificing the stummel profile to an extent. By the time I was through with the cleaning of the chamber, the stem had been soaking in the lime juice for about 6 hours since early afternoon and it was my turn to work on cleaning the stem. So I was back at the sink with a shank brush and anti oil dish washing soap as weapons of choice against the stubborn adversary in the form of a filthy stem. A few hours later, as if by magic, the foam turned white and I declared myself a winner! I ran a few pipe cleaners, both hard bristled and regular, to further clean and dry the airway and also clean the threaded end of the stem.I handed over the stem to Abha to clean the horizontal slot and for further sanding and polishing of the stem. Very painstakingly, with a dental tool she cleaned out the entire gunk from the slot end of the stem. It’s been two days that we had been battling the filthy stem and still the minor scratches in the bite zone and sanding/ polishing remains to be addressed!! Not to mention the threaded tenon!While Abha was cleaning the slot end of the stem, I next cleaned the tenon that was equally clogged up. The application of shank brush, anti- oil dish soap and tons of elbow grease spread over three hours cleaned out the tenon airway.Once I was through with the internal cleaning of the tenon, I cleaned the dried oils and tars from the exterior surface of the tenon with a Scotch Brite pad and anti- oil dish washing soap. I was very diligent while cleaning the exterior of the tenon and made sure that all the oils and gunk from the threads of the tenon were thoroughly cleaned. This will ensure smooth seating of the tenon threads into the stem and make its removal and subsequent cleaning a breeze. This piece of information and hint on cleaning is for you Karthik!With the tenon all cleaned up, it was time to clean the mortise and shank internals. Given the state that the stem internals and tenon were in, I had no doubts in my mind as to the condition that the shank internals would be like. And I was not disappointed to say the least. Using hard bristled and regular cleaners dipped in alcohol, I opened up the shank airway. Once the gunk had loosened a bit due to the alcohol, I scraped out the entire gunk with my fabricated curved tool. A few pipe cleaners dipped in alcohol passed through the shank again and I was satisfied with the cleaning job. The colored heap of pipe cleaners and the mound of gunk scraped out from the walls of the shank are proof enough of the filth that was in the shank.Now on to cleaning the exterior of the stummel surface! I wiped the exterior of the stummel with Murphy’s Oil soap on a cotton pad. For the most stubborn and deep seated gunk, I used a tooth brush with a dab of the oil soap. I used a soft wired brass wired brush to clean the rim top surface. I wiped the stummel surface with a soft moist cotton cloth to rid the stummel of the residual soap and cleaned out each and every perforation of the lattice design on the surface with my sharp and pointed dental tools. It was time consuming and laborious, but an essential part of cleaning the stummel surface. I was tempted a number of times to take the stummel to the sink and give it a thorough rinse under running water, but the fear of the meerschaum (not sure if it was solid block meerschaum or pressed meer) disintegrating in my hands prevented me from doing so. The stummel color is now amply evident and shows huge promise and potential. Micromesh pad polishing cycle and a dab of beeswax will further enhance the appearance of the stummel. While I was battling with cleaning the shank internals and exterior of the stummel, in her corner Abha was unobtrusively and quietly working on sanding and polishing the stem. She sanded the stem surface with 400, 600, 800 and 1000 grit sand papers to eliminate the scratches from the surface of the stem. Progressive use of finer grit sand papers helps in reducing the scratch marks left behind by the coarser grit sand papers. She finished the polishing cycle by going through the entire set of micromesh pads, wet sanding with 1500 through to 12000 grit pads. The polished stem looks amazing and should add a dash of sparkle to the entire pipe once the stummel is put through its paces of polishing and waxing. Continuing my battle with the stummel, I topped the rim over a piece of 220 grit sand paper by slowly rotating the rim over the sand paper to address the badly damaged and deformed rim top surface. Though the profile of the stummel was altered to an extent, it was a necessary evil that was inescapable to get the chamber in round and even. Even though the rim top is now clean and even, considerable darkening of the inner rim edge in 6 o’clock direction and to the outer edge in 11 o’clock direction (enclosed in yellow) is prominently visible and would need to be addressed. Also the rim top is thick towards the shank end as compared to the thickness of the rim at the front.To address both the above mentioned issues with the rim top, I created a nice bevel over both the inner and outer rim edges with a piece of 220 grit sand paper pinched between my fingers. I am pretty happy with the appearance of the entire stummel and the rim top in particular at this point.The only other issue that remained to be addressed before progressing to the polishing of the stummel was that of the deep crack at the shank end. I filled the crack with thick CA superglue and pressed the shank ends closer for a tight and seamless fit with my rubberized pliers. I held the shank end together (for a good 30 minutes!!) till the glue had hardened sufficiently and set it aside to cure overnight. The next afternoon, using a folded piece of 220 grit sand paper, I sanded away the excess glue to match the shank surface. The repairs are now solid and will be further strengthened by adding a brass ring over the shank end to prevent it from expanding and cracking open again at a later date.With stummel repairs all completed, I handed over the stummel to Abha for her to work her magic in polishing the stummel. She dry sanded the entire stummel with 1500 to 12000 grit micromesh pads preparing it for the beeswax polish.Before I moved ahead with treating the stummel to a beeswax polish, I attached a tight fitting brass ring over the shank end. This brass ring would provide additional structural rigidity to the shank end and prevent the opening of the seams of the crack on the shank end during its subsequent use.During the course of my journey through the wonderful world of pipe restorations, I have restored a few Meerschaums and each had turned out to be a beautiful pipe. However, none was ever treated to a polish using beeswax, not for any other reason but only because I did not and could not get any beeswax here in India. Recently, while surfing Amazon India, I came across slab of pure organic beeswax and promptly purchased it in sufficient quantity to last me for a very long time. To cut the ramblings short, before proceeding with the polishing of the stummel, I read through a number of blogs on Reborn pipes, The Pipe Steward and also the write ups posted by Charles Lemon of Dads Pipes to understand the nuances of the process of applying beeswax over meerschaum pipes. Once I had chalked out the process I would be following within the constraints faced, I proceeded with applying wax over the stummel of one of my personal meer pipes as a test piece.

Firstly, I assembled the equipment and materials that would be needed during the process viz heat gun, paper towels, q-tips and a Katori, a steel container graciously lent by Abha from the kitchen and of course, beeswax. I stuffed the chamber with paper towels and the mortise with a folded pipe cleaner to prevent inadvertent seepage of the melted beeswax into either. Next, I melted a sufficient quantity of beeswax in the katori using my heat gun and thereafter heated the stummel. Using the q- tip, I completely coated the stummel with the wax and continued the application till the surface was saturated and set the stummel aside. Having gained sufficient confidence, I applied the wax to Karthik’s meerschaum pipe and another of my expensive meerschaum pipes setting the three pipes aside for the stummel to absorb the wax. I reheated the stummel with the heat gun a few minutes later and let the excess wax either be absorbed or drip off from the stummel surface. The deep golden brown coloration that the meerschaum has taken is a visual treat, especially on the two older meerschaums. The lattice design pipe has taken on a beautiful color that is to die for, it’s really a beautiful pipe and Karthik has chosen well.I rubbed of the excess wax with a soft cotton cloth and brought a deep shine to the surface with a microfiber cloth. The deep dark chocolaty golden brown coloration to the stummel contrasts splendidly with the shining variegated colorful stem and makes for a better visual treat in person than what is seen in the pictures below. I hope Karthik likes it as much as I did and that he enjoys this pipe for years to come. P.S. – This was the last of the three pipes that Karthik had selected; a Pete System pipe which I had posted earlier, this stack Meerschaum pipe and the third was a chubby Comoy’s Monaco Rhodesian pipe that I had restored a couple of years earlier. These will soon be in the hands of this connoisseur of beautiful pipes and would love to see him smoke them filled with his favorite tobacco.

And yes, I take this opportunity to thank Karthik for seeing the beauty that lay hidden beneath all the dirt and selecting this pipe which otherwise would have been lying around at the bottom of the pile of pipes for restoration. Here is a picture of the three pipes that are on their way to Bangalore…Sincere gratitude to all the readers who have shared this part of my journey in to the world of pipe restoration…Cheers!!

 

New Birth for a Paul Fischer Meerschaum Bent Billiard


Blog by Steve Laug

The next pipe on the work table came to us from a group of pipes that we purchased from a fellow in Los Angeles, California, USA. Between us we pick up quite a few pipes for restoration. I try to work them into the restoration queue so that I can keep them moving. This next one is a cased Meerschaum. The case is stamped on the inside and reads Paul Fischer Genuine Block Meerschaum. The stamping on the satin lining was readable and clear. The exterior of the cardboard case was covered in a marbled brown vinyl and in worn condition with just a few nicks around the edges. The meerschaum was dirty but underneath the grime was a nicely developing patina on the smooth bowl. The bowl was caked and filled with tobacco as if it was laid down mid smoke. There was a light overflowing lava coat on the back side of the rimtop. The edges looked to be in good condition. The amber coloured acrylic stem was dirty and had light tooth chatter and marks on the top and underside near the button. There were also scratches in the surface of the stem. It did not have any identifying stamps. The alignment and fit to the shank is very good. It had promise but it was very dirty. Jeff took some photos of the pipe before he started the cleanup work. He took a photo of the rim top and bowl to give a clear picture of the condition of the bowl and rim top. You can see the half smoked bowl of tobacco that is left in chamber. You can also see the lava on the rim top. He also took photos of the top and underside of the stem to show the nicks, scratching, chatter and tooth marks.  Jeff took photos of the sides and heel of the bowl to give a picture of what the meerschaum looked like around the pipe. The finish is showing some patina developing around the bowl. He unscrewed the stem from the shank to show the inset threaded metal tenon in the shank end.I turned to Pipedia and looked up the information on the site (https://pipedia.org/wiki/Fisher). I quote from there.

From Pipes, Artisans and Trademarks, by José Manuel Lopes’ – Paul Fischer was a well-known Austrian meerschaum pipe artisan who settled in downtown Manhattan, New York, and took American citizenship. Symbol: F. See Ed Burak who worked with Paul for 6 years in the 1960s.

On Smokingpipes.com there was a Paul Fischer meerschaum for sale and Bear Graves did the write up (https://www.smokingpipes.com/pipes/estate/italy/moreinfo.cfm?product_id=52153). I have included it below for the information it gives.

I know that it’s not all that often that we see a carved meerschaum in the American estate section, but there was a time when Turkey had little issue with exporting the material, nor carvers from other countries working with the same. Paul Fischer made meerschaums for Kaywoodie and (if memory serves) Ed Burak did some work for Mr. Fisher, early in his career.

Paresh Deshpande did some work on a Kaywoodie Meerschaum and included some helpful information on dating this pipe (https://rebornpipes.com/tag/kaywoodie-meerschaum-pipes/). I include the pertinent section below.

Kaywoodie Block Meerschaums were made from 1938 to the mid 1960’s. The meerschaum pipe business by Kaywoodie was revitalized when Paul Fischer was hired and emigrated from Austria to run the meerschaum pipe department. Kaywoodie meerschaums were available in earlier years but not as prominently as when Paul Fischer came on board. He left in 1960 to make meerschaums under his own name. We continued to make them for several years after he left until we could no longer import meerschaum from Turkey”. (http://www.brothersofbriar.com/t21079-kaywoodie-block-meerschaum)

Given that information I knew that the pipe was made by Paul Fischer and Austrian immigrant to the US. When he first came he worked for Kaywoodie and then in 1960 left to make pipes under his own name. So I know that the pipe I am working on is at least made after 1960.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He carefully cleaned out the unsmoked and smoked tobacco and reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with the Murphy’s Oil Soap and rinsed it under running water. I took photos of the pipe once I received it. It looked pretty good.  The bowl and rim top cleaned up really well with the lava coat removed from the back rim top. The edges looked very good and there was slight darkening on the back top side. The stem surface had some light tooth marks and chatter on both sides near the button.      I took the stem off the pipe and took a photo of the pipe as a whole. You can get a clear picture of the pipe from the photo below.  I polished the bowl and shank with 1500-12000 grit micromesh sanding pads and wiping it down after each sanding pad with a damp cloth to remove the sanding dust and debris.   Even though this was a meerschaum pipe I have learned that Before & After Restoration Balm works really well on it as well. I worked it into the surface of the bowl sides and shank with my fingertips. The product works to clean, enliven and protect the meerschaum. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine.     It was time to wax the meerschaum now. I rubbed the bowl and shank down with a coat of Clapham’s Beeswax Polish. I heated the meerschaum and worked it into the surface of the bowl, shank and rim. I let the wax sit for a little while and then buffed with a clean buffing wheel to raise the shine and bring a shine to meerschaum. It is a nice looking pipe.  I polished the amber acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This smooth Block Meerschaum Bent Billiard, carved by Paul Fischer with an amber coloured acrylic taper stem is a great looking pipe. I gave the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Paul Fischer Meerschaum Bent Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 48gr/1.66oz. If you are interested in adding this pipe to your collection send me a message or an email. I will be adding it to the rebornpipes store shortly in the Meerschaum Pipes – CALABASHES, SMOOTH & FIGURALS. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Time for a Meerschaum – A Fancy Gold Push Stem on a Meer Billiard


Blog by Steve Laug

The next pipe on the table is from a guy in New York that hunts for pipes for Jeff and me. This is a no name meerschaum billiard with a push tenon and mortise. The stem is acrylic and is a swirled golden Lucite. The pipe was one of the cleaner ones that have come our way. There was very little cake in the bowl and just some slight darkening on the rim top and on the inner edge on the left side. The bowl is almost unsmoked it is so clean with a little darkening from one or two bowls being drawn through it. The inner and outer edges of the bowl are flawless without any damage areas as is the top of the rim. The acrylic stem was in excellent condition with light tooth chatter around the button. It is a fancy turned stem the kind that I have seen on freehand pipes before but it actually looks very good with the meer. It hearkens back to the days of amber stems. It is well made and has a very comfortable button and slot. The stem is thin enough that it is comfortable in the mouth as well. Jeff took some photos of the pipe before he started working on it. He took photos of the rim top to show how clean the bowl was. You can see the fresh meerschaum on the walls of the bowl near the top. There is no cake in the bowl and there is no lava on the rim top.He took a photo of the right side and heel of the bowl to show how clean the externals of the meerschaum are. It is really quite pristine.When Jeff took the stem off the bowl the mortise unscrewed from the shank. He took some photos of the stem with the threaded mortise in tow. The first photo shows the inside of the shank and how clean it is. The third photo shows the threaded mortise with the push tenon inside of it. It will need to be pulled off the push tenon and threaded back into the shank. The golden acrylic stem was in excellent condition other than light tooth marks and chatter on both sides near the button. The button was in excellent condition.Jeff had already cleaned up the pipe before sending it to me. He had wiped out the bowl to remove the debris and dust in it. There was no need to ream it as there was no cake. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and to see if he could remove some of the darkening on the left side of the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove any remnants of the few smokes that had been run through the pipe. When it arrived here in Vancouver it was a very clean pipe and really left little to do but work on the stem. I took photos of it before I started my part of the restoration. I took photos of the rim top and the stem to show how clean and almost pristine they were when they arrived. The bowl was spotless and ready to smoke. The stem had some tooth chatter and light marks on the top and underside near the button.I sanded the button and the stem with 220 grit sandpaper and 400 grit sandpaper to remove the tooth chatter and tooth marks.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth after each pad. I gave it a coat of Conservator’s Wax when I was finish and once it dried buffed it off with a soft cloth. I put the stem back on the pipe and the pipe to the buffer. I carefully worked it over with Blue Diamond to polish meerschaum and the acrylic stem. I gave the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I love the way that the buffer brings a shine to the pipe. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. This is a beautiful meerschaum that has not really been broken in. It should colour nicely as it block meerschaum.  The shape of the white bowl and the golden fancy stem are very elegant. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 of an inch. This pipe will soon be added to the rebornpipes online store. If you are interested in adding a virtually new meerschaum pipe to your collection let me know. This one should be a great smoker. Thanks for walking through the restoration with me on another beauty!

Restoring the final pipe from the Florida lot – a Meerschaum Bacchus


Blog by Steve Laug

Back home after the first day at work in 2019. It was a long day and I need the down time to relax and unwind so I made my way to the basement workshop. My wife and kids know my habits and that after a day of talking I am talked out – used up my verbal quota and need down time. Of course they are also convinced that working on pipes is an illness but at least it keeps me out of their way! Tonight I feel a lot like Spencer in the photo below. He is pacing around me this evening having missed me today. So I am still working under the watchful eye of my buddy and Shop Foreman, Spencer. He has seriously enjoyed having me at home with him the past two weeks. His life is pretty much laying on a blanket by my feet while I am fiddling with pipes. At 14+ years old my fiddling does not faze him much him, he just wants to make sure I stay put with him in the basement. He snoozes, comes over to me now and then to smack my leg and beg for a treat and then retreats to nap again. He really is company in the shop and keeps me mindful to get up and move around now and then.Tonight I am working on a meerschaum that came in the lot. It was by far in the best condition of the five pipes but was still dirty. It came in its own unmarked case. It is a well carved figural of Bacchus, the Greek god of wine, in a well inebriated pose suggestive of having enjoyed his wine. There is no stamping on the shank or anywhere on the pipe. The stem is amber coloured acrylic and is in decent shape. It has a threaded tenon and screws directly into the shank. It is the fifth and last pipe that came to me in a lot of five pipes that I bought from a pipeman in Florida. The other pipes in the lot were the two Mastro de Paja and the two Savinelli Autographs that I have already restored. I decided to work on this final pipe and be finished with the lot. It is a change of pace from all the briar pipes that I have been working on these past weeks. It is shown in the bottom left side of the photo below.I had the fellow in Florida send the pipes to my brother Jeff in Idaho for the cleanup work. He does a great job and expedites my restoration process a lot. He took the following photos of the pipe before he worked his magic on them. The first photo gives a frontal view of Bacchus and gives you a feel for the quality of the carving and craftsmanship on this meer. The pipe is dirty but the meer is undamaged. There is some colouring starting to happen around the grapes and vine on the top of the bowl.Like his other pipes in this collection this Meerschaum must also have been a terrific smoker because the bowl was pretty caked and the shank and stem were dirty. The lava flowing over the rim top was light and there was some darkening from lighting on the edges of the rim and top. It really was a mess and the cake was hard from sitting. The Florida pipeman had laid aside his pipe some 15-20 years earlier and it had been in storage. It was going to take some work to clean out that bowl and be able to see what the rim looked like underneath the layer of lava. The next two photos give two different exposures and views of the top side of the pipe.The rest of the bowl looked dirty but the carving was quite well done.  Jeff included a photo of the beard from the underside that shows the intricate carving of the hair and shaping of the beard and chin of Bacchus. The pipe was dusty but the case had protected it very well. The rich amber coloured acrylic/Lucite stem was in decent condition. It had a threaded nylon tenon or connector that screwed directly into the shank of the pipe. It was dirty, was scratched and had tooth chatter and damage to the stem surface. The button looked like it had some damage and tooth marks on the sharp edge but I would know more once it arrived in Vancouver.Jeff cleaned the pipe with his usual thoroughness – carefully reaming the bowl with a PipNet pipe reamer and cleaning up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl, shank and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior with dish soap and a soft tooth brush to clean off the dust and grime on the finish. The rim top looked very good under the thick lava coat. There were just a few nicks and scratches to deal with. The inside of the bowl itself looked great. The stem was in great shape other than a bit of tooth chatter. I took photos of the pipe when it arrived here. You can see the developing patina on the grapes, leaves, vine and beard… it is going to be a beautiful pipe as it darkens. I took some close up photos of the rim top, bowl and stem to show what they looked like after Jeff’s cleanup. It is a startling difference. The rim top still has some darkening that will need to be dealt with while not damaging the developing patina around the rim top. The stem was dull and there were tooth marks and chatter on both sides near the button.I polished the rim top and the area around the inner edges of the bowl with micromesh sanding pads to remove the scratches and to remove the remaining dark areas and tar – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim top down after each pad to remove the sanding dust and get a sense of the how the finish was developing. The photos show the progress. With the rim top cleaned, polished and still showing a lot of patina I set the bowl aside and worked on the stem. I wet sanded it with 1500-2400 grit micromesh sanding pads. I was able to remove it. I dry sanded it with 3200-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth. I lightly polished the stem with Blue Diamond to polish out the scratches in the acrylic and raise a shine. I hand buffed the meerschaum bowl with a microfiber cloth to polish it. I gave the stem multiple coats of carnauba wax. I carefully buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the beautiful developing patina on the white meerschaum with the polished amber colour Lucite/acrylic stem is quite stunning. The carved figural of Bacchus is well done and looks very good. This is another beautiful pipe that is for sure. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 3/4 inches, Outside diameter of the bowl: 2 ½ x 2 inches, Chamber diameter: 3/4 of an inch. I will be putting the finished pipe on the rebornpipes store shortly. Thanks for walking through the restoration with me. It was a great break away from the briars that await me. Cheers.  

Refreshing a Damaged CAO Lattice Meerschaum Pipe


Blog by Steve Laug

We probably paid too much for this beautiful meerschaum pipe but the shape and the carving are so unique that we had to buy it. It is made by CAO and is a shape I would call a Grecian urn. It has lattice carving around the bowl side and the rim is smooth. The shank has a pattern that looks a lot like scales and swirls. There was some very nice colouring happening on the shank and lightly on the bowl sides and rim. There was a cake in the bowl and some lava overflow on the rim top. There were some missing separators between two of the lattice windows but otherwise the bowl was undamaged. The stem was Lucite and had a round brass CAO logo on the top left side of the saddle. The stem had metallic gold flecks mixed in with the Lucite so that it had a natural sparkle to the reddish amberlike stem. There were not any tooth marks or dents on the stem surface but there were small scratches in the Lucite. There was also some wear and tear to the sharp edge of the button that would need to be cleaned up. Jeff took some photos of the pipe before he started the cleanup. The next series of close up photos show the condition of the bowl and rim and the overall condition of the bowl sides. You can see the bowl and cake with the overflow of lava on the rim top. There is also some fuzz that has attached to the cake. It was a dirty bowl. The sides of the bowl look very good other than the damage to the separators between three of the tear drops in the lattice work on the front of the bowl. The second, third and fourth photos below show the damaged portion circled in red. Other than that damage to the front of the bowl the rest of the carving is in excellent condition. The pipe, though imperfect will nonetheless be a beautiful addition to someone’s collection. They will just have to overlook the damaged area and enjoy the pipe.The connector between the shank and stem is a push tenon. There is a Delrin insert in the shank of the pipe and a Delrin tenon threaded into the end of the stem. It is dirty and stained but is undamaged.The round brass logo is dirty but it is undamaged. It is inset into the left topside of the saddle stem. The surrounding stem is quite dirty but there is no damage.The next two photos show the condition of the top and underside of the stem. You can see the metallic sparkles in the saddle portion and the scratches in the Lucite.Jeff carefully reamed out the bowl with a Savinelli Fitsall Pipe Knife and took it back to the bare meerschaum walls. He scrubbed the rim top and scraped off the lava on the surface with a knife. He carefully cleaned the exterior of the bowl with a damp cloth to avoid further damage to the front of the bowl. He cleaned out the shank and airway in the bowl and stem with alcohol and pipe cleaners. He cleaned out the recessed area around the inset tenon in the stem with alcohol and cotton swabs. He washed the exterior of the stem with clean water. I took photos of the pipe when I brought it to my work table to show the condition of the pipe after Jeff’s work and before I polished it. I took a photo of the rim top to show how well it cleaned up. Jeff did a great job getting rid of the lava overflow. I also took a photo of the cleaned up damaged area of the bowl.The stem cleaned up really nicely. The gold flecks in the Lucite really stand out now and the gold/brass logo inset looks really good now. The stem should polish up nicely.The mortise insert in the shank had a ragged edge to it. I used a sharp knife and a pen knife to clean up the ragged end. I wanted a smooth fit in the shank. Once I had finished that part of the shank and sanded it down I worked on polishing the rim and ring on the top of the bowl. I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim down after each pad with a damp cotton pad. I polished out the scratches and marks in the metallic Lucite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with a damp cotton pad after each sanding pad. I lightly buffed the stem with Blue Diamond on the buffing wheel. After the final pad I wiped it down with a damp pad and rubbed it down with a final coat of oil and set it aside to dry. I put the stem back on the bowl and carefully worked the pipe on the buffing wheel with a clean pad. I used a gentle touch on both the meerschaum and the Lucite stem so as not to damage either of them. I gave the meerschaum bowl multiple coats of Conservator’s Wax and hand buffed it with a shoe brush and a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. Even with the damaged area on the front of the bowl it still looks better than it did in the beginning. The unique shape and lattice work carving work together to make this a beautiful pipe. The dimensions of the pipe are: Length: 6 inches, Height: 2 ½ inches, Diameter of the bowl: 1 1/8 inch, Diameter of the chamber: 3/4 inches. I will be adding this one to the rebornpipes store shortly if you are interested in adding it to your collection. It will make a fine addition to the rack. If you are interested email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

Giving the Sultan a much need facial


Blog by Steve Laug

Several months ago, I received a box of pipes to be refurbished from a friend in northern British Columbia named Steve. The box contained some nice Danish briars, some meerschaum pipes and a ceramic as well that needed attention. I went through them and made suggestions for him. Together we did a bit of prioritizing. I have cleaned, restored and sent quite a few back to him already. In the box there were several that I took out of the equation because I was not sure of the point in cleaning them up – one was a black pyrolytic “The Pipe” billiard with a very rough stem and another was this little meerschaum sultan.

My original plan had been to send this pipe and The Pipe back to him untouched but the other evening I had been working on an old C.P.F. with some major issues and I wanted to work on something that was a bit more mindless. Sometimes a change of view is as good as a rest. I just was not ready to shut down the shop for the night so I thought through what I had in the repair and renovation queue and opened the box that Steve’s remaining pipes were in. I looked through them and decided to work on the Sultan.

The Sultan looked rough to me as it had definitely seen better days. The meerschaum was a dirty grey colour with darkening in all of the grooves and around the cheeks and eye sockets. There was a heavy cake in the bowl and the rim had a heavy lava overflow that was thick on the surface. The stem had tooth marks and what looked to me like marks left behind by a pair of pliers when someone was adjusting the fit against the shank. Somewhere along the way someone had put a paper washer on the metal threaded tenon and wrapped thread around the tenon so that the stem lined up with the shank a bit better. One thing that could be said in the pipe’s favour was that the shank was beginning to show some colour. I took some photos of the pipe when it arrived and have included them below. The close up photo below shows the rim top and the thick cake in the bowl. The inner edge of the rim looked pretty rough but I would be better able to tell its condition once I had reamed the bowl.I put it on the work table and took a few more photos in better light to see if I could show the condition of the pipe before I started my work. These pictures more adequately show the dirt on the meerschaum in all of the grooves of the turban and the face.The next photo looking down the bowl from the top shows the crumbling cake in the bowl and the thick tar on the rim top. The second photo shows the dirt in the grooves in the carved beard.I reamed the bowl with a PipNet reamer to take the cake out of the bowl completely. A pipe man should never let a cake build up in the bowl like this one had. I cleaned up the reaming in the bowl with a Savinelli Fitsall Pipe Knife and took every remaining bit of cake out of the bowl. I unscrewed the metal tenon from the stem and used a pair of pliers to unscrew it from the mortise of the pipe. The metal tenon had been turned through a cork and the cork screwed into the mortise of the meer. It provided a tight connection but when the stem was in place the metal tenon turned in the cork. I had a new replacement tenon in my box of tenons. I used the Dremel to reduce the threads on the portion of the tenon that screwed into the stem. The other part of the tenon had the proper threads for the mortise. I aligned the tenon in the mortise and twisted and pressed the stem onto the other end.  I did a bit of fine tuning to adjust the alignment but it worked very well. I filled in the tooth marks and the marks on the saddle portion with some amber super glue. I lightly sanded it to blend it into the rest of the stem material.With the stem finished, the new tenon in place I turned my attention to the meerschaum bowl and giving the sultan a facial. I scrubbed it with a tooth brush and Murphy’s Oil Soap. I scrubbed it under gently running water and rinsed off all of the grime and darkening from the grooves, around the eyes and in the beard and turban.I dried off the bowl and put the stem in place in the shank. I buffed the pipe with Blue Diamond on the buffing wheel to give the stem a shine and polish the minute scratches that were in the meerschaum. I took photos of the pipe when I finished buffing it. You can see from the above photos that I was able to remove the grime from the meer and leave behind the patina. It had potential to be a beautiful pipe once it had darkened even more. I waxed it with a product that is made of White Beeswax called Clapham’s Beeswax Polish. It is soft so it is easily applied to the meerschaum. I warmed the meerschaum so that it would absorb the wax. I buffed the pipe and stem with a clean buffing pad and hand buffed it with a microfiber cloth. The finished pipe is shown in the photos below. It turned out to be a nice looking pipe. I think Steve is going to enjoy this one. Looking forward to hearing back from him. Thanks for looking.

Jen’s Trove No. 3 – Meerschaum Hand Carved Vineyard Bent Billiard


Blog by Dal Stanton

This is the third pipe I’m restoring for Jen, a colleague working here in Bulgaria.  She handpicked, with great care and deliberation, several pipes from my ‘Help me!’ basket (and boxes) that she desires to present as gifts to the men folk in her family when she returns to the US this summer.  What makes it better, each pipe Jen culls as a gift benefits the Daughters of Bulgaria, our work here with women and girls who have been trafficked and sexually exploited.  Thank you, Jen!  The Meerschaum now before me caught her eye very quickly as she trolled through the many hopeful pipes!  I remember acquiring this pipe from eBay last year after communicating a few times with the seller from North Carolina about bundling a few pipes she had on the auction block.  One of those was an attractive French made, Pickwick Arms Bulldog along with the Meer.  This is what I saw, first the Bulldog, still awaiting his turn in the ‘Help me!’ basket and the hand carved Meerschaum.The last restoration I did on a Meerschaum was my first (LINK), when I was challenged with the rebuild of the Bakelite stem using a somewhat experimental method – mixing powdered furniture dye and CA glue to rebuild the stem and most of the button.  Since it was experimental, Steve encouraged me to put it to the test before putting it in The Pipe Steward Store.  I did, the patch has held true, and the beautiful Meerschaum continues as a regular friend in my rotation.  So, the patch works!  And a picture of that eye-catching Meerschaum restoration.With Jen’s Meerschaum on my worktable, I take several pictures to fill in the gaps. The scorch on the rim shows the former steward probably used a lighter over the back to light his tobacco.  The carbon cake buildup in the fire chamber is moderately thick – for a Meerschaum no cake is needed or desired unlike briar pipes.  Meers are popular for this reason – they do not need to be broken in nor do they need to be rested between use.  Smoke a bowl, reload it and he’s ready to go!  I’ll remove the cake bringing it down to the Meer surface.  When I first saw this Meer on eBay, something wasn’t right.  It didn’t take long to determine what was not resonating.  The bend of the Bakelite stem is too much for my taste.  I will see if I can straighten it out a bit – better symmetry!  While there’s no way to tell how old this Meerschaum is, I note that the pipe is fitted with an orific stem – the airway in the button is rounded rather than a horizontal slot.  These stems were mainly used before and during the 1920s when they gradually were replaced by the horizontal slot style. The vineyard carving is very attractive and a classic Vineyard design.  However, I see some damage to a grape cluster ensconced in the rounded fresco on the left side of the stummel.  I take a close-up picture to show this.  The missing grapes aren’t very noticeable – the damage blends quite well as part of the fresco, but I will try to mask it a bit more by doing a bit of Meer sculpting myself. The other potential challenge is the metal tenon/mortise system.  This shows that this pipe has some age as most new Meerschaum pipes I see now in my trips to Istanbul’s markets, are the acrylic push/pull systems.  For the sake of ease of future cleaning, I may go in that direction, but I need to look more closely.  One last thing I see that is good news – there is a bit of the coveted patina developing around the scalloped shank and climbing toward the back of the bowl.  This is good.  This brief description from Meerschaum.com that I’ve previously cited is helpful:

Meerschaum is a very rare mineral, a kind of hard white clay. Light and porous structure of the pipe keeps the smoke cool and soft. The pipe itself is a natural filter which absorbs the nicotine. Because of this peculiarity, meerschaum pipes slowly change their colors to different tones of gold and dark brown. This adds an esthetic enjoyment to its great smoking pleasure. The longer a pipe is smoked the more valuable it becomes due to the color change. Today many old and rare meerschaums have found a permanent place in museums and private collections.I first start with the metal screw in tenon.  I want to see if I can easily remove it and clean it before I try to remove the more difficult mortise receptor.  Carefully, I heat the tenon with a lit candle and counter clock the tenon with needle-nose pliers.  I wrap the tenon with a cloth to protect it from metal on metal scratches.  With little trouble, the heating of the tenon loosens the grip and it easily unscrews holding the tenon/stinger stationary with the pliers and rotating the stem.  Examining the tenon, I can see daylight through it but the slot is very small and clogged with gunk.  I’m not sure it’s possible to run a pipe cleaner through it.  I drop it in alcohol to soak it a bit and then clean it. I dig gunk out of the slot using a dental probe and run a bristled pipe cleaner in it to clean the internal.  The pipe cleaner will go through the slot but not without a good deal of coaxing.  I use a brass brush on the stinger with alcohol and then shine it us with 0000 steel wool.  Since it cleaned up well and a pipe cleaner will pass through it, I will leave well enough alone and use the stinger system. I now turn to removing the carbon cake in the fire chamber.  I insert a pipe cleaner through the draft hole because it was covered by debris.  I discover that the drilling of the draft hole is a bit off center, but this should not be any trouble.  I use the Savinelli Pipe Knife to scrape the carbon buildup off the chamber walls.  It does a great job getting down to the smooth Meerschaum surface.  I follow the reaming by sanding the chamber walls with coarse 120 grade paper wrapped around a Sharpie Pen and then with 240 grit paper.  To remove the carbon dust left behind I clean the chamber out with a cotton pad wetted with isopropyl 95%.  The surface in the fire chamber looks great – I can see no problems.  The pictures show the progress. Turning now to the rim.  The backside of the rim is scorched from flame being pulled over it in lighting.  I first use the spittle test to see if I can make a dent by rubbing my own spittle over the surface with my finger.  No progress.  I then use a cotton pad wetted with isopropyl 95% but with results close to spittle.  I then use a medium grade sanding sponge and lightly (very lightly) top the stummel to break up the carbon.  This did the trick.  There is a bit of the carbon scorching left on the inner lip of the rim.  I role a piece of 240 grip paper to cut an internal rim bevel to remove the last of the scorch stain from the Meer.  I like the inner bevel on the rim and I’m pleased with the progress.  The pictures show the progress from the original state. I like working on a clean pipe so I turn now to the internals of the stummel.  I use cotton swabs dipped in isopropyl 95% and pipe cleaners to do the work.  After a bit of effort, also digging and scraping with a spaded dental tool, the cotton swabs and pipe cleaners start emerging clean.  Just a word here that I’ve heard from others, never clean the internals of a Meerschaum using an alcohol/salt soak.  This will have adverse effects on the Meer.  I finish up by shining up the metal mortise receptor with 0000 steel wool. The picture shows the cleaning.With the internals of the stummel clean, I now clean the external Meerschaum surface.  I use undiluted Murphy’s Oil Soap with cotton pads and a bristled tooth brush.  I use the brush to clean the sculpted carving lines of the vineyard frescoes. I then rinse the stummel with cool tap water using the bristled brush as I rinse.  Wow!  I didn’t expect cleaning the surface would result in the patina of this Meer Vineyard to pop! The honey brown patina around the shank is more distinct now.  The picture shows the results.With the stummel cleaned, I take a closer look at the damaged cluster of grapes.  The Meer took a hit somewhere along the line.  I think that all I want to do is to smooth out the inside of the damaged grapes.  The round external shaping of the grapes remain and I want to keep them intact.  I know I need to be very careful. I mount a pointed shaping instrument on the Dremel.  I will use the Dremel carefully to remove the rough area and blend it more.  Ok, I’m not a Meer carving master!  What I did was use the Dremel tool to hone out the center of the grapes, then I use a 470 grade piece of sanding paper and ‘feather’ the edges around the damage.  The sand paper has the effect of smoothing the edges around the damage and blending the trauma.  I decide ‘less is more’ and leave it and not fiddle with it too much.  I don’t want to make things worse!  The pictures show my Meer sculpting debut. Now I turn to the Bakelite stem and clean the internals first using different sizes of long, wired bristle brushes.  This set of brushes has come in very handy to ‘plow’ the airway when pipe cleaners won’t break through – usually when stems are clogged up and have more severe bends.  I begin by deploying the long-bristled brushes dipped in alcohol to do the heavy lifting.  Then I follow with pipe cleaners.  After they are coming out clean, I reattach the screw-in stinger and reattach the stem to the stummel to see where things are.  The pictures show the progress. I mentioned earlier that I believed the stem was over bent.  The stem’s bend should flare out and be close to parallel with the plane of the rim.  I will heat the stem up and bring it closer to this ideal.  To keep the airway integrity, I insert a pipe cleaner through the stem.  To help achieve the right angle, I make a sketch on a lined index card to help as a template.  I also notice that the bit is over-clocked just a bit.  I’ll try to straighten that as well.  Since the hour is late, and my workstation is adjacent to where my wife has turned in for the night, I take my heat gun to the kitchen and set up on the counter.  I insert a pipe cleaner through the airway which also serves as a handle to help manipulate the stem as it heats.  With the heat gun on, I rotate the stem over the heat focusing on the bend area.  After a short time, the Bakelite becomes supple and gradually I begin to straighten it while I rotate.  I find too, that pulling on the two ends of the pipe cleaner helps facilitate this.  After reaching where I think I need to be with the bend, I hold the stem under cool tap water to set the bend.  The first time I did this, and compared to the template, I decided I needed a bit less bend.  I repeated the process, cooled with tap water and compared with my make-shift template.  I reassemble the Meer Vineyard and it’s looking good!  I’m happy with the new look of the stem.  The pictures show the process. I want to complete work with the Bakelite stem. There is some very light tooth chatter around the upper bit area and there are ‘stretch marks’ along the area where the tight bend had been previously. Using 240 grit paper, I work on the ‘stretch marks’ on the upper side as well as the teeth chatter.  I follow the 240 by wet sanding with 600 grit sanding paper and then with 0000 steel wool.  At this point I wet sand using micromesh pads 1500 to 2400 then I follow with dry sanding with pads 3200 to 4000 and 6000 to 12000.  After each set of three micromesh pads I apply Obsidian Oil to the Bakelite stem to revitalize it – and now that I am writing that this is what I’ve done, I’m not at all sure if Obsidian Oil has the same effect on Bakelite as Vulcanite!  Creature of habit.  Following the micromesh cycles, I mount the Dremel with a cotton cloth buffing wheel and apply Blue Diamond compound to the Bakelite stem for a very fine abrasive polishing.  I complete the stem work by applying carnauba wax with a cotton cloth wheel mounted on the Dremel set and speed 2, one notch up from the slowest speed.  The pictures show the stem progress. Turning now to the stummel, unlike briar pipes, Meerschaum does not use carnauba wax to finalize the finish.  The practice of using bees’ wax to shine the Meer is the standard practice.  I went back to a post from Charles Lemon at Dad’s Pipes that I filed to use as my guide (See: Quick Clean-up of a Tulip Meerschaum Sitter).  I mentioned before how Meerschaum pipes change color as they are smoked and this patina increases the value of the pipe.  Not only does bees’ wax shine the Meer but it also enhances the growth of the patina as one smokes the pipe and the tobacco oils are absorbed. I reattach the stem to the stummel, but place a pipe cleaner between the stem and shank to tighten against – creating a gap so that I don’t get wax on the stem and the stem acts as my handle.  From the last time I did this, I had congealed bees’ wax that I had melted in a mason jar.  I use the hot air gun and reheat the wax until it liquifies, and then I warm the stummel with the air gun.  Using a cotton swab, I paint the stummel with the liquified bees’ wax and am careful to work it into all the nooks and crannies of the vineyard frescos carved into the Meerschaum.  After this is completed I put the stummel down on a cloth for it to dry.  I must say, this time was much easier than the last time when it was in the middle of the Bulgarian winter and the wax cooled and congealed before I could apply it!  I use a clean cloth to remove gently the excess wax then I buff up the shine using a micromesh cloth. The pictures show the bees’ wax application.

I’m pleased with the bees’ wax application.  The Meerschaum absorbed and colored in ways that I wasn’t expecting.  The rim absorbed a great deal and the patina looks great around the stummel.  This Meerschaum hand carved Vineyard has a bit of wear and tear character, with some missing grapes, but he’s ready to go.  With time, his patina will only deepen and increase the attractiveness of this classic Meerschaum carving.  I’m glad that this Meer will be put back in service with one of Jen’s family members.  Her gift benefits the Daughters of Bulgaria, our work with women and girls who have been trafficked and sexually exploited.  For more information, check out my blog, The Pipe Steward.  Thanks for joining me!

 

 

Challenges of a Bakelite Stem Rebuild – A Meerschaum Carved Vineyard


Blog by Dal Stanton

When I first saw the Meer before me on the eBay auction block, I was first attracted by the patina showing on the combination smooth and sculpted surfaces.  The base of the billiard bowl showcases two opposing sculpted frescoes, one with the vineyard in expectation of fruit, and the other with the fulfillment – a rack of grapes appearing from behind the grapevine leaves.  Hope and fulfillment are always pleasing themes for reflection as one smokes a bowl of his (or her!) favorite blend.  The patina of the aging meerschaum is concentrated at the base of the stummel, encompassing the frescoes and then gradually thinning and lightening toward the rim and toward the shank.  The other characteristic that drew my attention was the color and taper of the Bakelite stem completing the bent billiard flow.  It just looked good to me.  I have no idea of a carver as there are no markings on the Meer, and the only information from the seller was that its origins were in Europe – it was a gift to the original owner by his sister who lived in Belgium in the 1970s.  Taking it from the ‘Help Me!’ basket, I place it on my work table here in Sofia, Bulgaria, and record the Meer’s condition when it came to me. The characteristics and make-up of meerschaum are not widely understood – I know because I was among those who looked at the white coral-like material and wondered what exactly it was!  The word ‘meerschaum’ has German origins, literally meaning ‘sea foam’.  This brief description from Meerschaum.com is helpful:

Meerschaum is a very rare mineral, a kind of hard white clay. Light and porous structure of the pipe keeps the smoke cool and soft. The pipe itself is a natural filter which absorbs the nicotine. Because of this peculiarity, meerschaum pipes slowly change their colors to different tones of gold and dark brown. This adds an esthetic enjoyment to its great smoking pleasure. The longer a pipe is smoked the more valuable it becomes due to the color change. Today many old and rare meerschaums have found a permanent place in museums and private collections.

Meers are popular because they require no breaking in, no cake, and no resting between smokes. Many consider Meers to be a cooler and dryer smoking experience.  The one main issue with Meers is that they don’t like to be dropped on hard floors – that is never a good thing!  Most Meerschaum is mined in Turkey and for the curious who want to know what exactly the material is, one last excerpt from Altinok Meerschaum’s facts page:

The geologist knows the light, porous Meerschaum as hydrous magnesium silicate. The pipe smoker knows it as the perfect material for providing a cool, dry, flavorful smoke. The mineral itself is the fossilized shells of tiny sea creatures that fell to the ocean floor over 50 million years ago, there to be covered and compressed over the ages by layer upon layer of silt. Profound movements in the earth’s crust raised the creamy white stone of Meerschaum above sea level. There men eventually discovered it and created an incomparable pipe from it. The first record of Meerschaum as a pipe dates from around 1723.

The stummel on the Meer before me has a lot of grime and dirt with nicks showing his age and that he has been well used.  The challenge with Meer is always how to clean and restore but not to remove the patina, which for a Meerschaum, is the honorific equivalent of the respect owed to those blessed with gray hair and long life in the Bible.  The rim has thick lava and the bowl has moderate cake which will need to be removed with care – cake is not needed on a Meer!  The more daunting questions focus on the stem.  The obvious challenge is the large chip on the end of the stem which also has removed almost half of the button.  I could prepare for this repair by ordering and having someone bring from the US to Bulgaria Behlen’s Medium Yellow Furniture Powders to form a putty patch.  I will attempt to repair the stem with the help of others – we’ll see!  The other challenge that I was not able to discern from the eBay pictures, was the push tenon.  The mortise was threaded for a screw in tenon but the tenon I see connected to the stem has no threads and only engages the mortise as the mortise narrows after the threads.  You can see how much of the tenon is engaged by the coloration (last picture above) – only about half.  When I test the engaged tenon, there is a bit of a wiggle to the stem and it isn’t solidly seated as one would expect.  While the stem, when connected to the shank is usable, it isn’t ideal.  I’ll give some thought to this challenge and perhaps seek counsel.

Leaving the question about the approach for the tenon, I decide to start on the clean-up of the stummel.  I first clean the rim by using cotton pads wetted with isopropyl 95% – I just want to see how much of the lava and stain will come off.  Not much did.  I then decide to use a medium grade sanding sponge and lightly top the rim – not aiming to take off the meerschaum but to break through the crusty stuff and remove the burnt areas.  That did the trick.  Pictures show the progress. I can now see the inner edge of the chamber wall and using both a pin knife and the Savinelli Pipe Knife carefully I ream the bowl and remove the cake.  I follow this by using 240 grit paper and sand the walls to remove more of the carbon. I wasn’t satisfied with the 240 grit so I rolled up some coarser 120 grit wrapped around a Sharpie Pen and that did the trick. Much nicer.  I complete the reaming with cleaning the bowl with a cotton wipe wetted with isopropyl 95%.  The fire chamber looks good.  To remove the blackening on the inner ring of the rim, I give it a very gentle bevel with 240 grit sanding paper rolled.  The pictures show the progress. With the bowl reamed I clean the mortise internals.  Using pipe cleaners and Q-tips, dipped in isopropyl 95%, I discover quickly that I’m not able to get a pipe cleaner through the mortise through the draught hole.  I twist, turn and angle – it feels like there’s an obstruction.  I blow through the mortise and find that air is moving through without pressure build up.  Finally, the pipe cleaner moved through.  Looking more closely in the mortise with a directed light I see in the throat of the mortise just beyond the end of the threading appears to be a plastic tubing.  I manage to take a picture of it.  I’m not sure if this is part of the internal system or something broken off and lodged. Yet, this plastic tube is what the tenon is engaging.  With great difficulty, I can probe the area what appears to be beyond the tubing and find the airway which seems to be a sharp turn up from the angle of the mortise’s drilling as the pipe cleaner emerges from the plastic tubing.  This doesn’t seem right.  I’ll research more to see what the tubing is.  The mortise is clean, so I move to the cleaning the externals of the bowl.To clean the external surface of the stummel, I use undiluted Murphy’s Oil Soap with a cotton pad as well as scrubbing the sculpted lines of the vineyard frescoes.  The amount of grime on the surface becomes apparent as from the before and after pictures.  The pictures show the progress. I then sanded the bowl with micromesh pads not to remove every scratch, which is a sign of character and age, but to restore the shine of a vital meerschaum surface.  I wet sanded the surface using pads 1500 to 2400 then dry sanded using micromesh pads 3200 to 4000.  I was not aggressive but careful not to damage the patina.  I like the result.Regarding the stem and tenon questions I referenced above, I sent a note off to Steve and about the push-pull tenon system and what to do with this Meer.  In the end, I decide to order a new replacement system.  I sent a note and measurements off to Tim at http://www.jhlowe.com/ and am waiting for his recommendations.  Since I live in Bulgaria, ordering parts from the States is no small thing as I have it sent to someone coming and they carry it for me.  Saves a bit on postage. With the tenon situation on hold and on order, I turn to the technical part of this restoration that I’ve been anticipating for some time.  Repairing the Bakelite stem or per Steve, possibly a similar material called Amberoid, has been a subject of my research.  The stems most often associated with Meerschaums are the attractive, rich honey yellow color.  The challenge in a repair is matching the yellow color and glass-like texture of the Bakelite or Amberoid.   When I researched this question, I came across Reborn Pipes contributor, Joyal Taylor’s (aka holymolar) 3-part series on patching amber colored stems in 2014.  Starting at the first essay, Stem Patch Using Amber Super Glue, Part 1, I benefited from Joyal demonstrating not only what did work well, but what didn’t.  Also of benefit were the comments many others contributed at the end of the blogs.  So, thanks to Joyal’s trial and error approach, I’m able to jump to a solution in Essay 3 that worked best for him.  I hope I can emulate his success!  Before beginning on the repair, I want the stem internals to be clean.  Taking pipe cleaners dipped in isopropyl, I go to work on the stem.  The resistance was a bit more than I expected.  The cavity behind the screw-in tenon was gummed up good and I expended several Q-tips and a sharp and spade dental tools helped scrape the cavity walls to break up the gunk.  There is some dark staining on the internal airway but the pipe cleaners are now coming out clean.In essay 3, Joyal employed the use of Medium Yellow Behlen Furniture Powder (pictured below) which I found on eBay at this LINK.  Previously, he had employed amber colored superglue which came out too clear – lacking the opaque quality needed for a good match.  In the second essay, he tried to employ a mixture of Fiebing’s yellow and orange leather dyes and thick superglue.  He found that the chemistry of the dyes caused the superglue to setup instantly.  Also in essay 2 he mixed StewMac 2-part clear epoxy with Fiebing’s yellow and orange dyes, which mixed well, but the results were less than satisfactory – for both the hue and the texture.  The final essay he tried the powder approach using Behlen Medium Yellow with extra thick superglue and the results were the best.  Below I picture the match-up between the colors of the powder and the stem.  Not bad.  Joyal’s final assessment was helpful for the stem I’m looking at now:

This time I tried Behlen’s yellow powder w/ StewMac’s thick clear superglue.  This is the best so far. Good color and opaque. Some of the powder didn’t mix in but it all polished smoothly. I had to leave the patch thick at the edge because every time I tried to sand it – smooth it [next] to the acrylic, I would remove more of the original color from the acrylic and have to add more patch material. Oh well, this may be as good as I can do, for now.

The last observation is helpful because it lets me know that the basic solidity of the patch could be ‘softer’ relatively speaking, than the stem material so that he was removing more collateral stem material than he wanted.  So, off we go!  I begin the patch on the Meer’s Bakelite stem by taking another close-up focusing on the patch areas.  The patch has two parts.  First, the side of the stem chipped off parallel with the right-side stem edge until it enters the button area.  At this point the break encompasses the entire corner – stem and button.  It appears to me the break was caused by dropping the Meer on a hard surface and the impact point was the end of the stem.  The second part of the patch is to rebuild the button.  To do this, I’ll apply a ‘surplus’ amount of the patch putty not only to the damaged, missing part, but over the entire button.  This will allow me to shape a new button with adequate edges.  To mix with the Behlen powder I have a newly acquired bottle of BSI Extra Thick Maxi-Cure CA glue.  I’ll start the mixture aiming at a 50/50 ratio and eyeball things.  I want to mix it well so that the powder is fully dissolved.  I’m also not sure how much time I have before the new CA glue starts setting.  I first take 240 grit sanding paper and rough up the entire patch area to increase the bonding potential between the Bakelite and patch putty.  Now, I construct a ‘slot mold’ for the button.  The slot area is shaped like a concave canoe that the button edges encompass.  I need to keep putty out of this area and form a mold of sorts for the putty.  The results of this mold would remind one of the Wolverine in X-Men.  As menacing as it appears, the center toothpick anchors the mold in the airhole and the ‘wing-picks’ are wedging the edges. The folded index card forming the mold I cover with smooth tape so it won’t adhere to the putty.  Prep done, I pour some Behlen powder in a plastic egg crate to double as a mixing trough.  With tools and toothpicks at hand to serve as putty trowels, I add BSI Extra Thick Maxi-Cure CA to the powder and begin mixing.  Well, if this were a science experiment it would remind me of my first chemistry set in 5th grade.  Every 10-year-old with a new chemistry set sees the formula included for a ‘skunk bomb’ and tries it as his first experiment.  I was no exception.  After adding the glue to the powder and mixing, the mixture began to smoke and harden very quickly.  After running the smoking egg crate to the bathroom and adding water to the mix, the smoke stopped and I return to the work table and record my science experiment with a picture capturing the toothpick forever encased in the hardened yellow putty.  The pictures show the progression. Now fully in step with Jowal’s methodology of ‘Trial and Error’ progress, I ask the question, what happened?   I’m not sure, but my guess is that I started with too much powder and adding the glue to it was not sufficient to keep it in liquid form.  My guess is that the rapid hardening created the reactions (chemical energy!), which created the smoke, leading to my emergency procedures.  This time I will approach the process like I do with a charcoal and super glue mix – put both powder and glue on an index card together and mix more gradually and see what happens.  Well, I’ve proven that the methodology is not the culprit.  Again, smoke was produced from the mixture on the index card while I started applying the putty to the stem.  At this point, I’m thinking that the new glue I’m using might be the problem.  I’ll try again with a glue I’ve used in the past.  Thankfully, I could remove the hardened putty that did make it to the stem, by carefully scraping with my thumb nail.  The bright side of this is that the color match with the stem looks great!  Lesson 2 learned – what not to do.  Pictures show the progression of lesson 2. While contemplating the next step, an email came in from Tim at J. H. Lowe in Ohio, and as expected, his note is very helpful:

The regular push-pull set is what you need. Are there threads inside the mortise? There are two sizes of these sets but the larger one is only used when the threads are very worn out and the oversize mortise part has to be fitted in the shank to fix this kind of worn out repair sleeve. I sell these by the each for $3 and by the dz. for a discounted price. You’ll need to change out the stem peg and the sleeve in the Meers pipe repair.

I responded by ordering 3 of each size so I’ll have some on hand for future projects.  So, in a couple weeks, the new push-pull system order will arrive with a friend coming to visit Bulgaria.  By that time, the rest of the Meerschaum Carved Vineyard should be ready and waiting with a quick finish to the restoration.

For the third go – I repeat roughing the patch area with 240 grit sanding paper to remove putty residue from Lesson 2.  Then, after replacing Wolverine, I change glues using Hot Stuff Special ‘T’ CA glue and mix the same way that I did in Lesson 2, placing a puddle of glue alongside the Behlen Medium Yellow powder and gradually mix by drawing the powder into the glue until (hopefully) the mixture reaches a molasses like consistency.  If it doesn’t ‘smoke’ this time, we’ll know the problem of Lessons 1 & 2. Unfortunately, the ‘smoking’ is repeated and the putty hardened very quickly.  My conclusion to the problem, and the pictures below show the progression of my solution.  The problem is that I’m adding too much Behlen powder to the mix or not enough glue.  I’m estimating that instead of a 50/50 mixture, I need an 80/20 ratio of glue to powder.  I’m not sure of the chemistry involved, but the smoke produced happens when the mixture hardens.  I had more time gradually to build up the patch with the greater glue ratio.  Of course, the question remains, will the lesser powder content change the color match or texture?  We’ll see.  The pictures show the several cycles of building the patch around the button area.  I had only so much time before the hardening would happen and I would make another small batch.  The last picture shows the successfully removed Wolverine mold and the success of guarding the slot area from the putty.  The proof of this yellow pudding will be in the filing, sanding and shaping of the Behlen powder and superglue putty patch.  I use needle files and 240 sanding paper to do the initial shaping.  Starting from the slot side – the end of the stem, I like to create a baseline by re-establishing end by removing the excess.  After removing excess putty on the end, I find the original button.  Since the left side of the button needs to be totally rebuilt, as it was broken off, I use the remaining right side of the button and slot shape to help me form the left side of the slot so it will match. With the baseline established, using the flat edge needle file, I begin to contour the general proportions of the button – lower then upper.  The pictures show the gradual progress. With the general contours of the button established, I then score a line with the flat needle file to mark the upper button lip edge.  With this edge established, I then file down the score line to establish the lip.  I turn the file vertically and use the short edge as a saw and set the edge deeper.  I like to have that edge established so that I can then begin to remove methodically the excess patch putty more accurately to the left of the lip on the second picture below.  After removing as much of the excess putty as possible with the flat needle file, to avoid collateral filing into the Bakelite, I then use 240 grit paper to smooth the surface and remove the putty.  The upper bit looks good so far!  The pictures show the progress. I flip the stem over and repeat same process starting with defining the bit and creating a lip to guide the excess putty removal.  While I work, I’m keeping an eye on the right side (lower in the picture below) of the stem where the major stem rebuild was.  I recall Joyal’s observations of having to keep the patch high because during the smoothing and blending process sanding on the edge of the patch was taking too much of the stem material in the process.  He then described having to refill with more patch the ‘border’ between patch and stem.  The pictures show the progress on the lower bit area. The next two pictures show the completion of the filing and use of 240 grit sanding paper.  I then use 600 grit paper to smooth and blend more and finish with briskly rubbing with 0000 steel wool.  At this stage of the stem repair, I look at the patch areas (3rd picture) and the use of Behlen Furniture Powder Medium Yellow and Special ‘T’ CA glue is strong.  Building up the chip area and missing button portion wasn’t easy but it looks good.  The color is good though it has a speckled quality to it created by small air pockets in the patch which were exposed during the sanding. This I have found is normal.  To fill the pockets, I apply a dab of Hot Stuff CA glue on the stem patch and then ‘paint’ it over the patch using a toothpick.  I do the same with the button lips – upper and lower.  I repeat sanding with 600 grit and then steel wool (I forgot to take pictures of filling the air pockets!).  The pictures show the progress. With the repairs to the stem completed, using micromesh pads 1500 to 2400 I wet sand the stem.  Following this, I dry sand the stem using pads 3200 to 4000 and then, 6000 to 12000.  The Bakelite (or Amberoid, I’ll have to figure out how to tell the difference) stem gradually shines up nicely with each successive micromesh cycle.  The pictures show the progress.I follow the micromesh cycles with applying Blue Diamond compound to the stem with the cotton cloth Dremel wheel set to the slowest speed.  I then mount the carnauba cotton cloth wheel on the Dremel and give the stem 3 coats of carnauba wax.  I follow the carnauba with a hand-buff using a microfiber cloth. Wow!  I like it. The Bakelite or Amberoid has the appearance of glass – the patch has no textural differences with the original stem.  The last two pictures are flipped to show what I’m seeing after the buff. Stem completed for now – the new push-pull tenon system should be in transit. With the stem completed and on hold for the tenon, I look to complete the stummel of this Meer Carved Vineyard.  With of the unique characteristics of Meerschaum pipes, they’re like wine – they get better with age!  For Meerschaums, their value increases with use as the oils in the tobacco interact with the unique composition of the Meerschaum the bowl will change color gradually, darkening to the golden, honey brown which is its patina.  The Carved Vineyard displays this growing patina and to enhance this natural coloring process, treating the stummel with bees’ wax is the long-used practice of choice.  This is my first application of bee’s wax to a Meer and Charles Lemon’s, of Dad’s Pipes, descriptive posts have been helpful as I’ve done my research (See: Quick Clean-up of a Tulip Meerschaum Sitter).  One thing very much available in Bulgaria is bees’ wax, which I found in a local outdoor market at the honey kiosk.  My price was 3BGN for 100gr (Translation: $1.63 for 1/5 pounds).  I don’t know if it’s a deal or a steal.   After I unwrap the package, I break off some chunks of the bee’s wax and put them in a small mason jar, which I’ll be able to keep unused wax for the next Meer treatment.  Using my hot air gun, I melt the wax in the mason jar.  After melting the wax, I hold the Meer over the hot gun to warm up to better absorb the wax.  Blame it on Bulgarian winters, but when I finish warming the Meer, the wax has already cooled down and congealing!  So, a more rapid wax melting follows, and a re-warming of the Meer stummel.  I used a Q-tip cotton swab to paint the bowl with the melted bee’s wax.  I was careful to paint the sculpted vineyard lines – getting the wax in the nooks and crannies.  I put the stummel aside to cool.  Since this was my first time to apply the bee’s wax treatment to a Meer, I was a little surprised how thick the congealed wax was on the stummel after it cooled.  It could be that the Meer wasn’t hot enough and the wax was cooling too quickly.  Either way, the Meer received a treatment!  After cooled, I try buffing with a towel to remove the thicker waxy residue, and I discover that it’s not too easy.  I’m thinking that the wax is too thick and it congealed to fast (3rd picture below). I improvise and I think the improvisation benefited this Meer.  Using a Q-tip as a brush, I start passing the thick-layered bees’ wax stummel over the air gun – like passing over a lit candle, it liquefies the wax on the portion impacted by the heat.  As the wax liquefies, I paint it into the surface – working it in well and removing the excess with the Q-tip. This time applying wax around the Meerschaum seems to absorb the wax instead of being smothered by it. It didn’t take long and the application of bees’ wax is complete (4th picture below)!  Then, before the stummel cooled down, while yet warm, I buff the stummel with a towel and then with a microfiber cloth and WOW.  I’m a believer.  The shine and deepening of the patina is evident!  The pictures tell the story. With the Meerschaum’s stem and stummel complete – almost – I set both aside waiting for the arrival of the push-pull tenon from the US.  I’m beginning to wonder whether this Meer Carved Vineyard should go to The Pipe Steward store, or remain in my collection – often I have that problem 🙂 !

A few weeks later the push-pull tenons arrive via a friend who was willing to carry them to Bulgaria.  I open the package sent by Tim West at J.H. Lowe in Columbus, Ohio, and have my first look at what a new push-pull system looks like.  I unscrew the old tenon and easily screw the new one in place.  The mortise sleeve’s threads worked perfectly as well.  The problem though, is that it will not screw all the way in.  Previously, I identified a tubing of sorts deeper in the mortise which was the only thing the old tenon was locking into – though poorly.  My first inclination was to cut the new mortise tenon sleeve so that being shortened it would fit in the limited space.  It was then that I started questioning whether what I was looking at was part of the design or that it was in fact, the left-over remains of the bottom end of the old mortise sleeve which had broken off.  After looking closely at the inner tubing, I can see fragments of the old break.  Ok!  Now I understand that I need to exorcise this vagabond mortise sleeve. I first try wedging a small flat head screw driver in the tubing to ‘unscrew’ it by turning it counter-clockwise.  I was hoping that it might be loose, but will not budge.  So, using appropriately size drill bits and wood screws, gradually I clear out the obstructing portion by shaving off the material of the old sleeve which I think might be acrylic. I am careful to keep the bits and screws straight so they do not nick the Meer threads.  This was not an easy or fast process, but eventually I was satisfied to remove most of the old sleeve – leaving only a very thin ‘skin’ over the threaded area deeper in the mortise, which may indeed help in keeping the mortise cleaner.  After this, I screw the new insert into the mortise and trim and sand the protruding ‘head’ of the sleeve to improve the fit and alignment of the mortise and stem.  I also sand down the tenon diameter to improve its fit into the sleeve.  I’m pleased with the results.  The pictures show the replacement of the push-pull tenon system.  I’m pleased with the stem rebuild that has blended very well with the Bakelite stem and has put this Meerschaum back in service for a new steward. The patina of the Meerschaum Carved Vineyard has a very healthy start and will only season more with good, aromatic tobaccos.  I also like the blending of smooth and carved Meerschaum – a very stylish pipe.  If you would like to adopt this Meerschaum Carved Vineyard, look at the Pipe Store in my new blog site at ThePipeSteward.com.  The profits of my pipe sales go to help women and children who have been sexually exploited and trafficked through the Daughters of Bulgaria, an organization we work with here in Bulgaria.  Thanks for joining me!