Tag Archives: Bowls – refinishing

Restoring a Willard Imported Briar Rhodesian


Blog by Steve Laug

I am finally finishing up the final pipes in the box of gift pipes. This one is a little long stemmed Willard Rhodesian. It is stamped Willard over Imported Briar. It was in pretty good nick. The finish was worn and peeling in some places. There were scratches in the surface of the briar on the sides of the bowl. The bowl was lightly caked with remnants of tobacco clinging to the walls of the bowl. The stem was chewed but no deep marks were in the surface. The stem is that odd nylon like material that was on pipes of this era. It had a threaded tenon and a short stinger that was pretty clean as well. The stem was clean on the inside as was the shank of the pipe. The stem was slightly over turned and had some damage to the nylon of the upper portion of the stem.Willard1

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Willard4 The next two photos show the tooth damage to the top and underside of the stem near the button.Willard5

Willard6 I decided to remove the spotty and peeling finish first. I wiped it down with acetone on cotton pads until the varnish coat was removed. To my surprise there were no visible fills in this piece of briar. The wood actually had some nice grain under the varnish coat.Willard7

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Willard10 I sanded the stem with 220 grit sandpaper to remove the damage on the surface and the tooth marks on the top and underside near the button. I heated the stinger with a lighter to soften the glue so that I could correct the over turned stem. Once it was softened I put it in the mortise and turned it clockwise until it lined up with the bowl properly. I let it cool and harden once again before removing it from the shank.Willard11 I scraped out the slight cake and remnants of tobacco with a pen knife taking it back to bare wood so that a new cake could be built up by the next pipe man.Willard12 I sanded the bowl and the stem with a medium and fine grit sanding sponge to remove the scratches left behind by the sandpaper and then put it back on the pipe and took the next set of photos.Willard13

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Willard16 I stained the bowl with a dark brown aniline stain mixed with two parts alcohol to thin it down and lighten it. I applied it and then flamed it with a lighter to set the stain. I reapplied the stain and flamed it again.Willard17

Willard18 Once the stain dried I wiped the bowl down with alcohol on a cotton pad to even out the stain coat and to make it more transparent.Willard19

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Willard22 I put the stem back on the shank and sanded it with micromesh sanding pads to polish it. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads and then again the final time. I did not buff the stem with the buffer as I find that the nylon stems do not do well with the heat of the buffer. I applied some Paragon Wax to the stem and hand buffed it with a shoe brush.Willard23

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Willard25 I buffed the bowl with White Diamond and Blue Diamond on the buffing wheel and then gave it multiple coats of carnauba wax. The finished pipe is shown in the photos below. It is ready for a long life of delivering a decent smoke to whomever’s rack it ends up gracing. It is a pretty little Rhodesian that looks great.Willard26

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Sometimes I can’t help myself and have to refinish a new pipe – a Butz Choquin Belami Pocket Canadian


Blog by Steve Laug

When I was in Stuttgart, Germany recently I purchased a petite pocket Canadian made by Butz Choquin. The cost was relatively cheap at 43€. It was stamped Butz Choquin Belami on the top of the shank and St. Claude in an arch over France. I like the contrast stain on the pipe and the fact that it would fit nicely in my coat pocket while traveling in Germany. When I returned to my hotel room I looked it up on the web. I found that it was listed as a Junior Pipe on the Butz Choquin Website and in fact there was a picture of a pipe that looked very much like the one I picked up. (http://www.butzchoquin.com/detail.php?id=BCBELUN5PF4)BC1 I liked the look, the shape and the size of the pipe as soon as I saw it and decided it was a pipe that would commemorate my trip to Stuttgart. There was a sandblast version of the pipe available as well and I looked them both over carefully before choosing the smooth one. I purchased the pipe and a pouch of one of the shop blends called Cigarren-Mezger Vaihinger Mischung Nr. 15 – an English mixture to christen the pipe. It was one of the only shop blends that did not have some kind of fruit topping. I took my newly purchased pipe and tobacco to a coffee shop across the street from the shop and loaded a bowl of the Vaihinger Mischung Nr. 15. I bought a cup of dark hot chocolate and fired up the bowl and sipped the hot chocolate. I was impressed by how well the pipe smoked. It delivered a flavourful and cool smoke from start to finish. Early in the bowl there was a slight charcoal taste from the bowl coating but it soon disappeared into the well rounded English smoke. While I smoked it I looked it over more carefully. Though it was smoking well the finish left much to be desired. It was rough to say the least. After smoking it a few moments I noticed that the stem had oxidized. I would need to think about what to do with the finish when I returned to Canada.BC2

BC3 I smoked the pipe for the remaining week of my German trip and continually looked it over. As I had decided when I bought it the shape was perfect and the taper on the short stem fit well with the overall look of the pipe. It felt good in the hand and was a pleasure to smoke. But the rough finish became increasingly problematic to me. There were a lot of scratches in the briar on the surface of the rim and the rest of the bowl and shank. The contrast stain was nice with the dark black under coat that highlighted the grain and the lighter yellow brown top coat to add depth to the finish. But the pre-staining finish work was severely lacking as the scratches from the initial sanding were tactile and visible. A coat of varnish had been applied to the pipe that not only covered the bowl but also flowed over part of the stem. The varnish on the stem showed up when the pipe was smoked. The stem oxidized in weird patterns around the flow of the varnish. It gave the stem almost a flame pattern with the oxidation appearing from the button forward about a ½ inch along the jagged edges of the varnish coat. I would need to address the finish of the pipe when I returned to Canada.BC4

BC5 I took it to the worktable and took the above photos before beginning to work on the pipe. Though it is hard to really see the roughness of the finish some of the scratches are visible in the photos. The oxidation of the stem is also less visible in the photos than it was in person. I stripped off the varnish using acetone on a cotton pad. I used it sparingly as I wanted to remove the varnish but not the stain. I sanded the pipe with a medium and a fine grit sanding sponge to remove the remaining varnish and also remove the scratches in the briar. I then sanded it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I sanded the stem as well with a fine grit sanding sponge and the micromesh sanding pads being careful to avoid the BC logo that was painted on the stem. Once the bowl was smooth I buffed it with White Diamond and then rubbed it down with a light coat of olive oil to enliven the finish and then gave the bowl and stem multiple coats of carnauba wax to protect the finish and vulcanite. I finished by buffing it with a soft flannel buff to raise the shine. I am happy with the finished pipe. Now not only does it smoke well but it feels better in the hand looks more finished to the eye. Sometimes I just can’t help myself and have to refinish a pipe that simply irritates my sensibilities.BC6

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BC10 (The apparent scratch on the pipe shown at the top of the photo that runs from the shank across the stem is merely a hair on the lens of the camera.)BC11

For the Love of an Amadeus Half-Bent Brandy


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“According to Diotima, Love is not a god at all, but is rather a spirit that mediates between people and the objects of their desire. Love is neither wise nor beautiful, but is rather the desire for wisdom and beauty.”
― Plato (429?–347 BCE), Athenian philosopher, in “Symposium,” 360 BCE

INTRODUCTION
Amadeus may be known best as the 1984 feature film that won eight Academy Awards and was titled after the fourth given (or in this case, chosen) name of the latter 18th century Austrian composer, more often shortened to Mozart. Christened Johannes Chrystosomus Wolfgangus Theophilis Mozart, the often inebriated genius preferred the Latin translation of Theophilis – Greek for “lover of God” – which is Amadeus, derived from amare, to love, and Deus, God. The name also happens to be a Greek pipe brand founded in 1975 by eight artisans.

The half-bent brandy I obtained as part of a multi-pipe estate lot last year is a mid-level example of an Achaki-Amadeus S.A. briar. The company’s products range in price new from $50 on sale to $320 at the regular rate. They are all made of high quality Mediterranean briar, and the Greek company is among the primary suppliers of that variety of wood to other makers including Stanwell, Vauen, Tsuge and the late Bjarne Nielsen of Denmark.

This Amadeus arrived in much better than usual shape except for the chamber and rim and some minor wear of the stem.AM1

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AM7 THE RESTORATION
I was eager to start a OxiClean bath on the stem. Knowing the stem hole as well as the outer area would benefit from a good soak for about a half-hour, I suspected that some of the chatter I could see in line with the lower lip would require more than that and even some sanding before micro-meshing.Am8

Am9 In the meantime, I had no trouble removing the little bit of blackening of the rim with easy rubbing using super fine steel wool, and the mild buildup of carbon in the chamber with a 19mm reamer followed by 150-grit paper and finished to silky smoothness with 320-grit.

Although the top of the stem was good after the soak, rinse and a wet micromesh work-over – building a grade at a time from 1500-4000 – the bottom, after the same treatment, indeed needed more work.AM10

Am11 And so I removed a little more of the chatter with 200-grit paper and applied some Black Super Glue.Am12

Am13 My work so far was easy, but being the glass-half-empty sort I was prepared to discover serious accreted grime when I commended the stage of clearing the mortise and shank with a wire-handled cleaner dipped in Everclear. But my luck continued. After a few passes that met no resistance and resulted in minor darkness of the cleaner, I decided with a rare sense of admiration that the previous owner had enjoyed the Amadeus brandy for some time and taken appropriate care of it. Reattaching the stem, I retorted the pipe with a mere two Pyrex test tubes of boiled alcohol.

As has been the case in many of my restorations so far, I was curious with the shade of the stain that I considered to be over-dark. To my way of thinking, as long as a careful visual analysis reveals no hidden reason for the extra obscuring, the clearer the grain, the better. And so, again with the utmost gentleness, I used a small piece of steel wool to lighten the briar and worked my way up the micromesh scale.Am14

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AM19 For those of you with more discerning eyes, the pieces of crud visible with enlargement of the last photo, showing the shank opening, resulted from a final impulsive sanding of the chamber. Rest assured none of it remained after I noticed and gave it a good blow.

The two pieces of the pipe were ready for buffing. I used red and white Tripoli and White Diamond on the stem (big surprise) and white Tripoli, White Diamond and three coats of carnauba on the wood.Am20

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Am26 CONCLUSION
There were no big problems with this restoration; no special problems to report or whine about; no particular distinction of the Amadeus itself, except for its very fine craftsmanship and, to me, less common country of manufacture. Still, it is a real beauty, an opinion I expressed in an email to Achaki-Amadeus to date the crafting of the pipe. Excepting the general pleasure of the simple but effective restoration, in fact, the most exciting aspect of the process came after the fact, when I received a response from one of the brand’s owners:

This is a line we used to make some good ten years ago. If you are in the USA it was imported in the country four years ago.

I hope I helped.

Thank you for your kind words.

Best regards

Makis Minetos

Please visit my blog:

http://www.acutabovebriar4.blogspot.com

A Willard Dublin Renewed and Given a Facelift


Blog by Steve Laug

This is another pipe from the box of pipes that I was gifted. It is stamped Willard over Imported Briar. I have cleaned up quite a few old Willard pipes over the years but never took the time to figure out the manufacturer or other information regarding them. I turned to Pipedia and did not find the listing so I checked on PipePhil’s site and found what I was looking for. I have included the photo below for comparison sake. The Willard I have is stamped the same as the top photo. The stem logo is also the same. On the side bar the site included the following information: “The Willard pipes were made by Sparta Industries in Sparta, N.C from 1963 to 1975 (about 60,000 pipes per week). Some were distributed by the Post and Base Exchanges that serviced the military during the Vietnam War. Others were produced for R. J. Reynolds Tobacco.” So I had time frame for this pipe – made in Sparta, North Carolina sometime between 1963-1975. That was way more than I had when I started.Willard The pipe on my work table had the same overall look as the one in the top photo above. Even the darkening of the rim was similar and the wear on the stem. The finish was the same indestructible varnish coat over a red stain. When I started the cleanup I thought the bit was nylon but as I worked on it I am sure it is not. The sanding dust is dark black and is like rubber of some sort. I am still not sure of the material but it is soft to the teeth.Willard1

Willard2 The stem material did not seem to oxidize. There was some definite tooth chatter on the stem near the button but it also looked like someone had put a softie bit on it to protect it after the initial chatter. The metal tenon had a removable stinger in place that was covered with “gunk” (technical pipe refurbisher terminology). The varnish coat was in rough shape and peeling. There was underlying dirt that had gotten in under the edges of the peeling varnish. The briar itself was in decent shape under the finish and did not have much damage other than scratching on the sides of the bowl. The rim was blackened but not charred. The varnish had disappeared on the rim almost as if the heat had peeled it back from the inner edge outward. There was also some surface scratching on the rim.Willard3

Willard4 I have included the next close-up photos of the rim and the stem to show the extent of the damage to both. The bowl had been reamed but there was some damage on the side of the bowl that I will talk about shortly.Willard5

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Willard7 I used acetone on cotton pads to scrub the finish off the bowl. It took some elbow grease and repeated applications of the acetone to the surface of the bowl to remove the varnish but I was able to remove it totally from all the stamping and the entire finish of the bowl. Underneath was some decent grain and very few fills.Willard8

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Willard11 I scrubbed out the mortise and shank with isopropyl alcohol on cotton swabs and pipe cleaners. It was actually one of the cleanest pipes that I have worked on lately. It took very little effort to clean the stem and shank. The pipe shows some promise in the photo below.Willard12 With the exterior of the bowl clean and the shank clean it was now time to address the issue that I had found in the bowl. The photo below shows the divot out of the side of the bowl. I don’t think it was a burn out happening though it certainly could go that way. I picked at the briar in that area with a dental pick and nothing was soft or crumbly. Even the edges of the area were solid and hard. I wonder if it was a soft spot in the briar, a flaw that showed up when the pipe was smoked and then when it was reamed fell out of the side of the bowl. There was no darkening on the exterior of the bowl relative to the flaw on the inside so I figure I was safe to repair it.Willard13 I fired up a cigar and retired to the porch to smoke it and collect the ash to make up a batch of pipe mud. I collect the cigar ash in a shot glass as I can easily mix it with water when I work the ash into mud.Willard14 The next photo shows the tools (the micromesh pads just happened to be there. I don’t use them in the process, in case you were wondering.). I have the shot glass of ash, a shot glass of water, a pipe nail and a folded pipe cleaner. These are all the tools necessary to make and apply the mud.Willard15 I put a few drops of water into the ash glass and slowly mix it into the ash. It is easy to put too much water and then you either have to fire up another cigar or pour off some of the excess to get the consistency needed in the mud to stick to the wall of the pipe. To wet and it puddles in the bottom of the bowl and too thick it just sticks to the applicator.Willard16 Once I have the mix the right consistency I apply it to the side of the bowl with the “applicator” – a folded pipe cleaner and then tamp it into place with the spoon end of the pipe nail. I put it in place, tamp it down and then let it sit. As it dries I added further applications to the surface until it is level with the rest of the bowl. The next photos show the bowl side and give an idea about the consistency of the mud.Willard17

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Willard19 I set the bowl aside to let the pipe mud cure and worked on the stem. I sanded it with 220 grit sandpaper to remove the tooth chatter and reshape the button. I sanded until the surface was smooth and then sanded it with a medium and a fine grit sanding sponge. I wiped it down with a soft cloth and then sanded it with micromesh sanding pads. I wet sanded with the 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads and then rubbed it down a final time once I finished sanding with the 12,000 grit pad. I buffed the stem with White Diamond using a light touch as I was still uncertain of the stem material. I have learned the hard way that soft nylon stems are quickly melted by the heat generated by a buffing pad.Willard20

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Willard22 I rubbed the bowl down with a light coat of olive oil to highlight the grain and the red stain left in the briar. I buffed the bowl and stem with Blue Diamond plastic polish to raise the shine. I then gave the pipe multiple coats of carnauba wax and finished by buffing it with a soft flannel buff to finish. The completed pipe is shown below. The pipe mud is cured and will only harden with time. Once it is good and hard it will provide a base for a cake to build up and the gouge will be invisible. It should provide a good smoking pipe for the next pipeman who takes it to his rack.Willard23

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Restoring an old Claridge Dublin made by Comoy’s


Blog by Steve Laug

Several times over the past few years I have run across Claridge pipes. The last two I had were the same shape as the one in this post. They were a nicely shaped Dublin with a chamfered rim and fairly decent grain with one or two fills. This one was no different it was a nice piece of briar with a large round fill on the right side of the bowl. It was the last pipe I worked on from the Ebay foursome shown in the picture below. It is the bottom pipe in the photograph. You can see from the photo that it had a thick cake that was uneven in the bowl with a lot of overflow onto the rim. The coat of tars and grime on the rim made the rim almost flat. The varnish coat on the bowl was in rough shape and the sterling silver mortise fitting was oxidized and yellowed with tarnish. The stem had the characteristic Claridge logo – a circle divided into four wedges – two blue and two red. It was badly oxidized and almost brown in colour. Inside the shank the metal mortise was threaded to house the threaded tenon. There was an odd stinger apparatus that was removable in the end of the tenon. Inside the shank was heavily built up with tars and oils as was the stinger and the airway in the stem. Clar I took the next four photos of the pipe before I started to work on it. I wanted several close-up photos to show the state of affairs at the beginning of the process. I know that I generally include these in the blog I write about pipes I refurbish but I have to let you know that I do that more for me than you. I must have some encouragement when I get to the midway point that the pipe is actually looking better than when I started. I take these for a documentation of the progress of an estate pipe from grime to shine.Clar1

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Clar4 I took two close-up photos of the bowl. The first was to show the thick build-up on the rim that would need to be removed in the cleanup process. It is hard to tell from the first photo below but the rim is actually chamfered inward at a significant angle. The tars/lava that has overflowed onto the rim has virtually filled the cup of the rim to the point where the rim is flat. The cake in the photo is also visibly thick and hard. The second photo shows the one fill on the bowl. It is on the right side toward the front of the bowl. It is almost perfectly round and is a tan coloured putty material. It stood out to me every time I looked at the pipe. The rest of the grain on the bowl was decent. It is also the only fill on the bowl.Clar5

Clar6 In the back of my mind I remembered something about the Claridge brand be made by Comoy’s as a seconds line. It was only a dim memory so I looked it up on Pipephil’s site and on Pipedia and found that indeed it was one of many sub-brands of Comoy’s. The picture below shows the logo and stamping on the Claridge. It came from the PipePhil site. My pipe is stamped like the second one in the photo – Claridge over Imported Briar and bears the same stem logo.Claridge The list below was the one found on Pipedia and includes quite a few of the older pipes that I have refurbished over the years. I have highlighted the Claridge brand in the list by making the text bold and upper case.

Ace of spades, Ancestor, Astor, Ayres, Britannia, Carlyle, Charles Cross, CLARIDGE, Cromwell, Dorchester, Dunbar, Drury Lane, Emerson, Everyman, Festival of Britain, Grand Master, Gresham, Guildhall, Kingsway, Lion’s Head, Lord Clive, Hyde Park, Lloyds, Mc Gahey, Moorgate, Newcastle, Oxford, O’Gorman, Royal Falcon, Royal Lane, Scotland Yard, St James, Sunrise, Sussex, The Academy Award, The Golden Arrow, The Mansion House, The Exmoor Pipe, Throgmorton, Tinder Box Royal Coachman, Townhall, Trident, Westminster, Wilshire.

I reamed the cake out of the bowl with a PipNet reamer using the smallest cutting head first and then working up to the cutting head closest in diameter to the bowl. I took the cake back to bare wood in order to be able to work on the rim and to check out the interior of the bowl for checkering or cracks. In the second photo below you can see that some of the cake on the rim fell away as I reamed it and the chamfering is becoming visible.Clar7

Clar8 The challenge with a chamfered rim is that you cannot top the bowl without seriously damaging the inward cant of the rim toward the bowl. I scrubbed the rim with acetone on cotton pads and then sanded it lightly with 220 grit sandpaper and then a medium and fine grit sanding sponge to remove the tars. When I had finished removing the build-up on the rim I also scrubbed the bowl with acetone to remove the varnish coat.Clar9

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Clar12 The yellow tinge to the silver band seemed like it also was varnish that had peeled and bubbled. I scrubbed it with the acetone as well to soften it and then used a 1500 grit micromesh sanding pad to polish the silver and remove the varnish and build-up. I then used silver polish to further polish the silver and remove the small scratches left behind by the micromesh. On the top side of the band/mortise insert it is stamped Sterling Silver in script at an angle across the surface of the band.Clar13

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Clar15 I scrubbed the stinger with alcohol on cotton pads to remove the grime and then 0000 steel wool to polish it. The stinger end was pressure fit into the tenon so it was easy to remove to clean out the airway in the stem.Clar16 The stem was overturned or over-clocked to the right. I heated the tenon with a Bic lighter until the glue softened and then turned the stem all the way around until it lined up. I cooled the tenon with water to reset the glue.Clar17 I really starting to like the natural finish on these older bowls and decided that rather than staining this one I would give it a light coat of olive oil and rub it in with my hand. The beauty of the oil is that it helped to blend the fill into the natural colour of the briar. It is still present but does not stand out as blatantly to me.Clar18

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Clar21 I let the oil sit over night and in the morning while I had a cup of coffee I sat and rubbed down the bowl by turning it over in my hand. I finished the coffee and then took a picture of the pipe where it stood after the rub down. You can see the chamfer on and the nice birdseye that is on the surface of the rim.Clar22 With the bowl finished to this point I turned to work on the stem. I used a Bic lighter to paint the flame over the surface of the vulcanite to lift out some of the tooth chatter and to raise the oxidation to the surface. I then sanded it with a medium and a fine grit sanding sponge, wiped it down with a cotton pad and painted it with the flame yet again. When I had finished that the majority of the oxidation was gone. I polished the stem with micromesh sanding pads. I wet sanded with 1500-2400 grit sanding pads and then dry sanded with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. After the sanding with the 6000 grit pad I buffed the stem with White Diamond and then brought it back to the work table and sanded it with the 8000 and 12,000 grit pads.Clar23

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Clar26 I buffed the stem and bowl with Blue Diamond polish on the buffing wheel and then hand buffed it with a soft flannel cloth. The final buff with the Blue Diamond removed many of the light scratches in the briar. I gave the stem and bowl multiple coats of carnauba wax and a final buff with a soft flannel buffing pad to raise the shine. The finished pipe is shown below.Clar27

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Respecting a Maligned Pipe, with Two Yankee Doodler Dandies as Examples


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

Oh I went down South for to see my Sal
Play polly wolly doodle all the day
My Sally is a spunky gal
Play polly wolly doodle all the day
Oh my Sal she is a maiden fair
Play polly wolly doodle all the day
With laughing eyes and curly hair
Play polly wolly doodle all the day
Fare thee well
Fare thee well
Fare thee well my fairy fey
For I’m going to Louisiana
For to see my Susyanna
Play polly wolly doodle all the day

― Beginning of “Polly Wolly Doodle,” author unknown

INTRODUCTION
The entire ditty, made famous by Shirley Temple’s iconic, vivacious wholesomeness in the super-duper 1935 movie “The Little Rebel,” goes on about a grasshopper that picks its teeth with a carpet tack and develops such a serious case of pertussis (the whooping-cough) that the unfortunate creature “sneezes” its head off in a well-turned euphemism. This is a U.S. contribution to songs taught to small children around the world, for some perverse reason, and ranks right up there with “Frère Jacques,” who is not asleep but dead from influenza, and “La Cucaracha,” the most common version of which touches on a cockroach unable to walk for lack of marijuana to fix it.

Still, the usage of the word doodle, which is not as common these days, illustrates the reason for the name of “The Doodler,” a pipe of some fame invented by Tracy Mincer, founder of Custom-Bilt, apparently sometime in the late 1950s or early ’60s. The line was perpetuated by the National Briar Pipe Co. after Mincer’s death in 1964 and was last made in 1980. The Oxford English Dictionary defines doodler as “one who draws or scrawls aimlessly,” hence the verb doodle for engaging in this activity (or lack thereof). That must have been how the innovator had his brainstorm. It seems Mincer had a sense of humor.

With something approaching their love of very few All-American wonders, including Mickey Mouse and Jerry Lewis, Frenchmen seem to have an affinity for The Doodler. (See http://www.pipephil.com/article-3285357.html, which should be translatable by your browser.) The author of the site calls this a “radiator” style. He also notes what he calls the brand’s unique look that he claims requires no special nomenclature or stem mark to identify one with certainty. But it just isn’t so. Take, for example, the following samples.Doodler1

Doodler2 The Doodlers in this blog are of the type familiar to most of those pipe enthusiasts who have even heard of them. While I find beauty in many different forms, including those I restored and describe here, many of my friends, upon seeing The Doodlers for the first time, resort to evasions such as “Weird” and “I’ve never seen anything like this,” or more direct grimaces and even shudders in place of their true probable thoughts along the lines of “Ugly, ugly, ugly!” But as Margaret Wolfe Hungerford first paraphrased the ideas that many before her had suggested, in “Molly Bawn” in 1878: “Beauty is in the eye of the beholder.” And all of The Doodlers do include a stamp, with a star on some stems.

Here are two of “The Doodlers” I could not resist buying online, for a good price, as they arrived in the mail.Doodler3 I had come across the peculiar pipe in scrolling through the listings on pipephil.eu under T for “The Everyman,” which referred me tersely to Everyman. But above it was “The Doodler.” Note the well-known ridges and patterns of holes drilled through the outer ridges of the bowls, which were intended to cool the pipes with air circulation, whether or not they in fact succeed in that purpose. An interesting sideline to this serendipitous discovery and mental note to acquire one was that the very next day, on my eBay homepage, I found a “suggestion” for The Doodler. I’m not sure I buy into one friend’s claim that it was the result of Google keeping track of my search history and offering up products to buy…but then again, the same thing does seem to be happening more often.

THE RESTORATIONS

The Saddle Stem Two-Ring Doodler
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Doodler10 Neither of these stems was in bad shape other than one with some discoloration, but having determined to begin assuring even more thorough cleaning than I already have practiced the hard way, and knowing I had quite a few real messes awaiting restoration, I bought a tub of powdered OxiClean at the closest Walmart. My mentor, Chuck Richards, and others have recipes they prefer, but I have to start somewhere. I decided to begin this dual restoration with separate steps requiring two small Tupperware containers.

One, of course, was the OxiClean soak, for which I found instructions available on one website I located with clear directions. The other was for an Everclear strip of the old stains. And so – after filling one container with just enough warm water to cover the two stems and stirring in a little more than a tablespoon of OxiClean, and the other with a jar of used Everclear that was almost not enough to clear the tops of both bowls – I sat back and filled a pipe close at hand and relaxed for the next 20 minutes. And then while the briar dried and I finished the stem wash with cleaners and a scrubbing rag, I didn’t let those activities detract from my enjoyment of the fine tobacco. There seemed no good reason not to micromesh the saddle stem while I was at it. By the way, the foulness of the soapy water from the OxiClean soak gave me inner warmth only another restorer could understand.Doodler11

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Doodler18 Running a finger around the chamber before stripping the old stain, I knew the reaming and sanding would not be easy, but I hoped the pure grain alcohol soak would ease the job more than it in fact did. Although the inside of the bowl was somewhat smoother, and bits and even a chunk or two of cake came free with my second finger inspection, I realized the carbon buildup was not the true problem. The previous owner of this pipe had enjoyed it so often and with such complete faith in the professed cooling qualities of its unique radiator design that he overheated the chamber and created an even pattern of rather deep pocks.

Therefore I took my 21mm fixed reamer (the second largest) from its box and found that it embraced the chamber just short of close enough to serve as a measurement of its horizontal and vertical dimensions. Only the small square at the end to which the handle attached extended above the rim. I reamed the chamber a few times at different angles to cover all of it, emptying out the scant amount of carbon resulting as I progressed, and cleaned the inner briar with a small cotton cloth swab soaked in alcohol. Finding, as I expected, that the pocks were still prominent, I turned to a piece of 220-grit paper that removed more cake but had little impact on the smoothness. Turning to 150-grit, as I tend to do, I began to get somewhere, and after much tenacity and aurally irritating screeching achieved a level of regularity with which I could live, after a quick finish with 300.

I dipped a pipe cleaner in the Everclear and then ran in down through each vent hole to clear out more hidden dirtiness and scrubbed until they were clean.

The oddest part of this restore, to my thinking, was the difficulty of retorting after the thorough Everclear dip. The first round dredged up so much gunk that half of the shank leading to the draught hole was clogged to the point where the soft cleaner bunched up and would not pass. Each successive beaker brought out more dark nastiness, and the cleaners I passed through the shank as well as the small cotton cloths with which I scrubbed the chamber were filthy – until the last. I boiled the alcohol through the shank and into the bowl several times to be sure. When all was done, I had used seven beakers of Everclear, five soft cleaners, three cotton balls and as many cloth squares.

For the next step I wanted to clean up the bowl and shank to see what I had to work with. I used only a light rubbing with super fine steel wool. Happy with the ongoing progress, I took both pipes to Chuck at the shop.

He had no comment about the tapered three-ridge version, which on this rare occasion I understood meant it was looking okay. But I will never cease to be astonished by his ability to glance at a pipe for no more than two seconds and see all that is wrong with it. In this case he spotted a major horizontal crack within the upper ring of the saddle bit bowl, not to mention a minor crack. Without my magnifier glasses in the fluorescent light, I still could not see them until he held it beneath a certain ray of light. Then they were as clear as day, which it was. I suggested a mix of Super Glue and briar shavings, and Chuck concurred.

I was disappointed, not because of Chuck’s keen eyes and helpfulness in pointing out the serious flaw, but due to the fact that I had intended to keep the other and to my taste nicer Doodler for my own collection and offer the saddle bit for sale. Knowing then I could not in good conscience do this, I told him so.

“Sometimes that’s just the kind of trade-off you have to make,” Master Po pronounced with his big grin, chuckling that his Grasshopper was learning.

Returning later to my abode in Albuquerque’s War Zone, I sat on the couch that is my customary main work area and scrutinized the pipe.Doodler19

Doodler20 I sanded the bottom of the tapered three-ridge bowl and collected the fine briar dust.Doodler21 Filling the cracks required two layers of the mixture, the second of which I applied more liberally. Getting into the groove with 300-grit paper to sand away the excess glue mix was a little tricky, and I thought I was done. However, after I sanded the yellowed areas and micro-meshed the whole thing using a full barrage of 1500, 1800, 2400, 3200, 3600 and 4000, I saw the grooves needed harsher measures.Doodler22

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Doodler27 I broke out the 220-grit and paid as close attention as possible to the white areas of remaining glue, then repeated the previous micromesh procedure to the one groove. Success at last! I stained the wood with marine cordovan (burgundy) leather dressing, flamed it and used a very light touch of micromesh 3200. I then removed myself and the prepped briar to my official workroom, where I buffed the wood with white and red Tripoli, White Diamond and several coats of carnauba.Doodler28

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The Tapered Stem Three-Ring Doodler
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Doodler40 This tapered, three-ring classic style model appeared, at least to my eyes that are still in training, to be in better shape than the saddle stem version, not counting the stem that was discolored, the rim that was more darkened and the chamber that seemed to have more severe damage. In general, those are all superficial defects easy to remedy. Still, I chose to start with the saddle stem pipe because of my perception that it would be more difficult – and in part due to its nomenclature being faint almost to invisibility, I was going to offer it for sale on my site at the lowest price I offer. But oh, did I learn how appearances can be deceiving, and this three-ring pipe turned into a three-ring circus!

First, I will start with the good news. The OxiClean soak cleared away the discoloration and most of the other crud inside and out of the stem, and the rest came clean and ready to buff with some firm rubbing of a soft cloth, minor spot sanding and regular micro-meshing.

The initial problem I encountered was stripping the old stain. I have seen this happen before, of course, but not with almost identical pipes soaked for the same time with such radical results. Even after soaking the tapered pipe another two hours, it came out not down to the briar with nothing but a few yellow spots like the other pipe but almost unfazed.Doodler41

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Doodler46 At least it was cleaner, in particular the rim and rings, and the chamber showed signs of improvement. Also, removing the remaining cake and evening the chamber walls was no problem. As with the saddle stem Doodler, I ran a couple of alcohol soaked cleaners downward through the vent holes and removed some leftover grime. Even the retort this time was more typical, needing only a couple of beakers of Everclear to be boiled through the stem and shank and into the chamber.

The pipe as shown above was almost ready for the buffing wheels. I hand-buffed it starting with super fine steel wool, particularly on the still somewhat blackened rim and a few areas that needed a little work on the remaining roughness from the Everclear soak. I then progressed with micromesh pads using 1500, 2400, 3200, 3600 and 4000, with the results below shown only front and back. Of course I picked out the little piece of fluff visible in the front bottom ring.Doodler47

Doodler48 The second Doodler was, indeed, ready to be stained. For the task I chose my Liebing’s brown leather stain, which is in fact a lighter shade than the Lincoln medium brown I have. Considering the large amount of residual original stain, but wanting to darken the briar a bit, I had a plan, if not yet the knowledge to carry it out to full effect. At any rate, I stained the bowl and shank as well as I could, but no matter how hard I tried, I could not work the applicator into the dratted grooves of the middle tier of smooth briar, although I was able to coat all three rings. Consulting my pictorial folder of the project that showed the original estate pipe, I noticed un-stained rings and grooves, and concluded I was ahead in the game, so to speak.

This was where I was mistaken. Have you ever had that feeling? The one that nags at you, whispering that despite all evidence to the contrary, there are the right way and the wrong, and this is definitely wrong? Yet still you didn’t follow your instincts?

Nevertheless, to make my act of self-destruction almost complete (there’s the modifier again – almost), I flamed the stain and eased off the char with 3200 micromesh before taking the pipe to the wheels. There I applied ever more beautiful coats of white Tripoli and red (to enhance the darkness of the grain) before White Diamond and a final coat of carnauba.

And so what, you might ask, was the major [expletive voluntarily deleted] malfunction with this tapered variant of The Doodler compared to the saddle stem? In short, the pipe that, to my eyes-in-training I mentioned before, appeared to be well used but more or less as its previous owner received it, had in fact been modified in a manner I did not detect. I very much suspect this pipe had only one prior owner, other than the conduit to me, after getting a close look at the crafty way he covered a ding that must have been, in tobacco pipe scale, comparable to a large patch of skin ripped from a person’s body.
And Chuck, when I showed him both pipes in progress before, pointed out the horizontal crack in the saddle stem pipe but appears to have assumed I was aware that the middle tier of smooth briar below the top ring was not made with the evenly spaced slots. I use the term “appears to have assumed” because of my utter inability to wrap my mind around the possibility that Chuck missed the alteration before he set it aside, especially considering his first words to me when I showed him the pipe I then hoped was finished. Again, I choose the word hoped because I was, at least, aware of the unstained grooves, and was hearing that shrewish voice again.

“Did you make this nick here?” Chuck asked, holding the pipe out to me and pointing, and puffing on his own pipe.

“No, it was there already,” I replied, not knowing where he was going. Surely he didn’t expect me to fashion and Super Glue a fragment of briar onto the tiny spot I beheld. Even he wouldn’t touch a blemish that small, I knew.

Chuck began to explain the situation to me, in his own way, which took me longer than usual to grasp. I felt like an idiot, although that was not Chuck’s intent. When at last I understood, a light went on in my mind.

“You mean someone, sometime slipped up and made a single gash in that area of the pipe and then, to fix his mistake, went around the bowl and made it uniform?” I said more than asked with a big smile of my own.

“Exactly!” Chuck said.

“Just like the way I had to rusticate the entire rim of the Italian No-Name Full Bent Billiard because of the one missing chunk,” I added by way of comparison.

“Yes!” Chuck exclaimed again, laughing and re-lighting his pipe. Then he brought up the missing stain and told me a small paint brush would do the trick.

And so to home I returned the first chance I had and, after lighting a bowl of tobacco, began the only other activity that has come to give me any real pleasure: restoring a pipe. Chuck’s advice to use a small brush did the trick, and I only had to stain, flame and fully buff the small circle of the truly prepped pipe. Still, I decided to add a couple more coats of carnauba to bring out an extra shine.Doodler49

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I forgot to mention the extra sanding of the rim and the top tier, making it lighter than the rest of the bowl and shank, and giving me the idea for a gentle two-tone effect. At this point in a rather long blog, I just don’t feel like going back to find and edit that part. These were not the easy restorations I thought they would be, and I’m tired…but very satisfied.

To Chuck, my friend and mentor, and Steve Laug, our host and my friend and frequent guide through the endless learning process, I owe much for these restores. Thank you, gentlemen.

Restoring a Wally Frank Natural Sun Cured Algerian Made Pot


Blog by Steve Laug

This older Wally Frank Pot shaped pipe came in the same gift box as the little no named prince that I restored recently. In fact it was the second pipe in the photos included with the prince. It was a fairly decent piece of briar with one large fill on the top of the shank in the middle. The putty used was brown rather than pink coloured putty so it would blend fairly well. The briar was darkened from use with oils and dirt. There was a thick build up of tar and oil on the rim that was rock hard. The cake in the bowl was thick and hard. The stem was good quality vulcanite and did not have much oxidation. There were deep scratches around the stem near the stem shank junction. There were also flecks of metal in the vulcanite that makes me think that the pipe is a war years pipe as often the rubber stems were made from recycled tires. There was a slight buildup of calcium on the stem just ahead of the button. The tenon had an aluminum inner tube that sat ran the length of the shank and ended with a diagonal cut end in the bottom of the bowl.Frank1

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Frank5 The next three photos show the stamping on the pipe. The pipe was stamped on the left side of the shank Natural over Sun Cured and on the right side Wally Frank Ltd. On the underside of the shank it was stamped Second and Made in Algeria. I have seen plenty of pipes that were stamped Algerian Briar but this is the first stamped Made in Algeria that I have seen.Frank6

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Frank8 The next photo is a close-up of the rim and bowl. It shows the cake and the build-up on the rim as well as the inner tube sitting in the bottom of the bowl.Frank9 I reamed the bowl with a PipNet reamer starting with the smallest cutting head and working up to the head that was the same diameter as the bowl. I reamed the bowl back to bare wood and wiped down the inside of the bowl with cotton swabs and alcohol to remove the dust that remained in the bowl.Frank10 I scrubbed the exterior of the bowl and rim with acetone on cotton pads. I scrubbed until the oils and dirt were gone from the bowl and the rim was clean. There was some nice grain showing on the bowl – cross cut on the side and birdseye on the front and back.Frank11

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Frank14 I sanded the stem and shank with 220 grit sandpaper to remove the scratches around the stem at the junction. I sanded both the shank and stem with medium and fine grit sanding sponges. I sanded the bowl and rim with a fine grit sanding sponge. I cleaned out the shank and the stem with pipe cleaners, cotton swabs and alcohol until they came out clean. The shank was remarkably clean considering how caked the bowl was. I wonder if the inner tube was not responsible for that.Frank15 The next two photos show the pipe along with the no name prince that I recently restored. Both had a natural finish that probably was oiled originally.Gen13

Gen14 I decided to rub this pipe down with olive oil as I did the prince. I rubbed on the oil with a paper towel and let the wood absorb it. I wiped off the excess and hand rubbed it until the wood had a rich glow.Frank16

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Frank19 I buffed the bowl with White Diamond to give it a shine and then gave it a coat of carnauba wax. I then worked on the stem with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit sanding pads and dry sanded with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads.Frank20

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Frank22 I buffed the pipe and stem with White Diamond and worked it over the stem and bowl until the feel was smooth. I also buffed it with Blue Diamond. I gave it several coats of carnauba wax and buffed it with a soft flannel buff to raise the shine. The finished pipe is shown in the photos below.Frank23

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A Fresh Start for a no name Imported Briar Prince


Blog by Steve Laug

The next pipe on the work table is a little prince with no stampings other than Imported Briar on the left side of the shank. It has the characteristic worm trail carvings that were used in days gone by to cover imperfections in the briar. I have never been a fan of these carvings and would much rather have had the original sand pits or rough areas exposed. This pipe had a natural finish – unstained. It looked like it had originally sported and oil finish. The rim was damaged and had a small crack that went into the surface across the top right front edge. The transition between the stem and the shank was not smooth. The vulcanite stem was higher than the briar on the underside and the sides of the shank. The stem itself was made of good quality vulcanite and was not oxidized and did not have tooth marks or chatter.Gen1

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Gen4 The next photo shows a close-up of the rim surface and gives a clear picture of the crack on the rim. It looks far worse than it actually was. The crack did not go too deeply in to the rim surface. It certainly was there and went into the bowl on the inside and into the worm trails on the outside of the bowl. I figured I could top the bowl and remove most of the cracked portion.Gen5 I reamed the bowl with a PipNet reamer starting with the cutting head that was closest in diameter to the bowl. I reamed it back to bare wood so that I could examine the crack on the inside edge of the rim.Gen6 I topped the bowl on a topping board using 220 grit sandpaper. I wanted to remove as much of the damaged area as possible without altering the profile of the pipe.Gen7

Gen8 I cleaned of the rim with isopropyl alcohol to remove the sanding dust. I dripped some clear superglue into the shallow surface of the remaining crack in the rim. I cleaned out the shank with cotton swabs, pipe cleaners and alcohol. Once the glue dried I topped the rim a final time to remove the excess glue and smooth out the rim. I also wanted to remove a bit more of the damaged area.Gen9

Gen10 Over the years when I have come on pipes with the worm trail carvings I have decided to highlight them since I cannot hide them. I have never liked them but figured why pretend that they are not present. I use a black permanent marked to trace the carving in the trails. I go over the carvings until the black has a good coverage on the surface of the carvings. At this point in the process it always looks quite stark against the lighter reddish brown of the briar but once I am finished it looks far better in my opinion.Gen11

Gen12 I wiped the bowl down with acetone on a cotton pad a final time to clean off the dust and to clean up the markings from the Sharpie.Gen13

Gen14 Since this pipe originally had a natural finish – possibly oil finish I decided to return it to that state. I rubbed the bowl down with a light coat of olive oil.Gen15

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Gen18 I have read others talk about the oil going rancid on the briar but I have never had that happen. Rather, I have found that when I rub it on to the surface of the briar and rub it in by hand the heat of my hands rubbing it quickly cause the oil to be absorbed and the result is that the grain is highlighted and the briar has a rich reddish brown hue once it is buffed and polished.Gen19

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Gen22 I sanded the shank stem junction earlier in the process with 220 grit sandpaper and also with a medium and fine grit sanding sponge. I sanded the entire stem in the process of adjusting the fit with the shank. I now used the micromesh sanding pads to polish the stem. I wet sanded the stem with 1500-2400 grit pads and also sanded the bowl and shank at the same time.Gen23 I dry sanded the stem, shank and bowl with 3200 -12,000 grit sanding pads. The bowl and the stem began to take on sheen with each successive step up in grit of micromesh pad. I rubbed the stem down with Obsidian Oil between each set of three pads and continued to sand until the stem was finished. I gave it a final coat of Obsidian Oil and gave the bowl a final wipe down with olive oil on the towel to remove any sanding dust from the polishing.Gen24

Gen25 I buffed the stem and bowl with White Diamond on the wheel and then gave both multiple coats of carnauba wax. I buffed the pipe to a shine with a soft flannel buffing wheel. The finished pipe is shown below. You know, on this one after the refinish, the worm trails don’t look too bad!Gen26

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Gen31 I decided to take a lesson from Andrew Selking and his pipe photos for the final pictures of the pipe. His signature is the nice piece of drift wood in the photos. I don’t have one of those but I do have an old cast iron frog that my grand dad gave me years ago. I decided to use it as a prop in the photos to hold up the pipe.Gen32

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Stem Reconstruction on an Ehrlich Billiard


Blog by Andrew Selking

“He’s not dead, just mostly dead.” Miracle Max The Princes Bride

I like the way the pipe looked in the auction pictures, but when I first examined it I thought the stem was beyond help. This is not a little pipe, but the previous owner was obviously a clencher. The top and bottom of the stem had a hole, as you can see by these pictures.Andrew1

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Andrew4 Before getting into the stem repair, I soaked the bowl in alcohol.Andrew5 Although I have done simple repairs on tooth marks, I had never tackled anything this complicated. The holes were far enough down that it wouldn’t be practical to cut a new button. The stem is fat enough that finding a replacement was also out of the question. The one thing the stem had going for it was the edges were still in good shape. I decided to do a complete reconstruction of the stem.

I don’t claim to be an expert on these things, so I turned to one of the how-to articles on Pipe Smoker’s Unlimited. The one gentleman used activated charcoal with super glue, so I decided to try it. I found a large container of activated carbon, which is the same thing, in the pet department of my local Walmart. It came in small pellets, which needed to be ground into a fine powder.Andrew6 This is what it looked like after grinding.Andrew7 I took some wax paper and folded it to fit inside the stem. Once I got the fit I wanted, I sprayed the wax paper with cooking spray and put it back inside the stem.Andrew8 I used a couple drops of clear super glue on the bottom of a plastic cup, mixed in some charcoal dust, and applied it to the hole. I added a couple of drops of glue accelerator and set it aside to cure.Andrew9 I did the same thing with the other side. I’ve found that even with accelerator, it’s a good idea to let the glue cure for at least 24 hours. You can work it sooner than that, but it has a tendency to come out when you’re sanding it.Andrew10 I used several applications of the glue and charcoal paste.Andrew11

Andrew12 Once the hole was filled in I sanded it down.Andrew13

Andrew14 As you can see the charcoal left a few pits. To fill them in I applied a thin layer of super glue over the pits and sprinkled charcoal dust directly on top of it.Andrew15

Andrew16 This is what it looked like after sanding.Andrew17 The stem was still far from finished, but it was good enough to start cleaning the insides.Andrew18 I went ahead and retorted the bowl first.Andrew19 The brush came out fairly clean.Andrew20 I learned a hard lesson while cleaning this shank. In spite of the large diameter, the inner hole was smaller than the q-tip I tried to stick inside it. The end came off and it took a lot of effort to get it out. The moral of the story is, if it doesn’t fit don’t try to make it fit.

In spite of the minor set-back, the shank was pretty clean.Andrew21 Next I retorted the stem.Andrew22 It had a lot of tar inside it, so repeated the process an additional two times. It was easy to clean after that.Andrew23 With the inside cleaned, it was time to finish smoothing out the stem. I used 400 grit wet/dry with water, followed by 1500-2400 grit micro mesh pads with water. To prevent rounding the edges of the stem I held a rubber washer over the end of the tenon.Andrew24 While the stem dried I turned to repairing the rim damage.Andrew25 I used 150 grit sand paper on a piece of glass to remove the worst of the damage.Andrew26 Once I had the edge almost where I wanted it, I switched to 400 grit sand paper. This is what it looked like after sanding.Andrew27 I have become a big fan of natural finished pipes, especially when they have nice grain like this one does, so I used acetone and 0000 grit steel wool to clean the bowl.Andrew28 After cleaning the finish, I noticed a couple of dents on the front of the bowl.Andrew29 I used my wife’s iron and a wet cloth to steam out the dents.Andrew30 After allowing the wood to dry out overnight, I polished the bowl and stem with a progression of 3200-12,000 grit micro mesh pads.Andrew31 I know Steve uses Obsidian oil on his stems during this step and also uses olive oil to bring out the grain of the bowl. I’ve been experimenting with mineral oil for the same purpose. It doesn’t take much, just a little bit on the tip of your finger. I used one coat after the first three pads on both the bowl and the stem. After the final pad, I repeated the process. I really worked the bowl in my hand to bring out a beautiful reddish brown color.Andrew32 I used a soft cloth to buff the pipe and remove any excess oil before the final buffing stage. I buffed the bowl on my buffing wheel with white diamond and carnauba wax. I used my rotatory tool with white diamond and carnauba wax on the stem. I gave the whole pipe a final coat of Halcyon II wax and filled the E on the stem with a white out pen. This is the result.Andrew33

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Breathing New Life into a Wally Frank De Luxe Saddle Billiard


Blog by Steve Laug

I am slowly working my way through the gift box of pipes I received. The one that caught my eye next was a small Wally Frank De Luxe saddle billiard. The stem was not in too bad shape – just a bit of tooth chatter on the top and bottom of the stem along with a deep tooth mark on the underside near the button. It was lightly oxidized. The metal threaded tenon had a pressure fit metal stinger in place that was stuck. The stem was slightly overturned. The bowl was dirty – the finish spotty and damaged. There were scratches but they did not go deep in the briar. The rim had a thick build up of “lava” (tars and oils) that came out of the bowl and over the rim. The bowl was thickly caked. The left side of the shank was stamped WALLY FRANK over DE LUXE. On the saddle of the stem was worn and light stamping of what appears to be WF in a circle but the right side of the stamping is missing. On the right side of the shank it is stamped Imported Briar. The bottom of the bowl and the shank are flattened making the pipe a sitter.Wally1

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Wally4 I took two close-up photos of the rim and the stamping on the left side of the shank to show the state of the pipe when I brought it to the work table.Wally5

Wally6 I unscrewed the stem from the shank and dripped alcohol on the stinger to loosen it from the tenon. Once it soaked a few moments I was able to carefully pull it out of the tenon. One side of the stinger insert was missing but it still fit in the tenon tightly.Wally7 With the stinger removed I heated the tenon with a lighter to soften the glue and correct the over turned stem. It did not take long to heat it enough to screw it into the shank and turn the stem on the tenon until it lined up correctly.Wally8 I reamed the bowl with a PipNet pipe reamer starting with the smallest cutting head and working up to the head that would take the cake back to bare wood.Wally9

Wally10 With cake cleaned I scrubbed the rim with alcohol on a cotton pad to remove the buildup of tars and oils. I was able to remove the majority of the overflow on the rim with elbow grease and persistence. There was some slight inner rim damage that would be easy to clean up with a light sanding. I also scrubbed the bowl with acetone on cotton pads and then with alcohol. It took off the grime and some of the mess but left the stain intact.Wally11 The shank was very dirty and the aluminum on the tenon, stinger and end of the mortise insert was oxidized. I scrubbed those with 0000 steel wool and then put the pipe back together in order to use the retort on it.Wally12 I set up the retort using a jar to lift the pipe up above the flame of the candle I used to heat the alcohol. I filled the test tube 2/3 of the way full with isopropyl alcohol and inserted the rubber stopper in it. I pulled the surgical tubing over the end of the stem and put a cotton ball loosely in the bowl. I heated the alcohol over the candle flame until it boiled through the shank and bowl. I changed the alcohol four times before I was able to get the shank clean and the alcohol coming out clean.Wally13

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Wally15 Finally the shank and stem was clean. I removed the retort and ran pipe cleaners through the stem and shank. I used pipe cleaners, cotton swabs and alcohol to remove the leftover tar and oil from both. Finally they were clean and came out as white as they were when I put them into the shank and stem.
I decided to stain the bowl and rim with a oxblood stain. I applied it to the pipe with a cotton pad and then flamed it to set it in the grain. I reapplied it until I had the coverage I wanted with the colour.Wally16

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Wally19 I set the bowl aside to dry for a while and worked on the stem. I sanded the tooth chatter and oxidation with a medium and fine grit sanding sponge. They were hard to remove so I used a folded piece of 220 grit sandpaper to work on the tooth chatter and tooth mark on the underside of the stem. I had to use a small drop of clear super glue to fill the tooth mark. Once it dried I sanded it smooth with 220 grit sandpaper and then began the work of polishing the stem with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed it down between each set of three pads with Obsidian Oil before sanding with the next set of three pads.Wally20

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Wally22 I put the stem back in the shank after sanding with the 12,000 grit pad and then buffed the pipe with White Diamond and Blue Diamond before giving the bowl and stem multiple coats of carnauba wax. I finished by buffing it with a soft flannel buff to raise a shine. The finished pipe is shown below. The new stain coat, the wax and the polished stem give it a new look and the cleaned interior a new life. This one should be a great smoker if the amount of cake and gunk I removed from the bowl and shank are any indication.Wally23

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