Tag Archives: Bari Matador Handmade in Denmark Pipe

What a Great Looking Bari Matador hand made in Denmark Freehand


by Steve Laug

The next pipe on the work table is a pipe that came to us from Long Island, New York, USA on 04/16/2024. It is stamped on the underside of the shank and read Bari [arched over] Matador. Underneath it read Handmade [over] In Denmark. The finish on the pipe was a classic Matador style finish combining smooth and sandblast. The bowl is smooth and the shank is sandblast. There is a smooth band on the underside of the shank that has the stamping on it. The plateau rim top and shank end was dirty with grime and also lava overflowing from the thick cake in the bowl. It was an intriguing pipe with a combination of sandblast and smooth finishes. The fancy saddle stem was vulcanite and had light tooth marks and chatter on both sides ahead of the button. It was oxidized and had some calcification on the end. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl to show the overall condition. There is dust and lava in the grooves of the plateau. The edges have a lava overflow but underneath it appears to be in good condition. The fancy turned vulcanite stem is dirty and has calcification on both sides at the button. There is also some light tooth chatter and some tooth marks. Past the turning the stem is a tapered flair. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful grain around the bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful Freehand pipe once it is restored. He took a photo of the stamping on the underside of the shank. The stamping is clear and readable as noted above.I have worked on quite a few Bari’s in the past and did the work on the brand information so rather than rework all of that I am including the information I found while working on a Bari De Luxe Freehand. I quoted a section from Pipedia on Bari pipes (https://pipedia.org/wiki/Bari). I am including the material that I found previously on the brand. It is good to be reminded of the fact that Viggo Nielsen was the pipe maker. I quote:

Pipedia states that Bari Piber was founded by Viggo Nielsen in Kolding, Denmark around the turn of 1950/51. His sons Kai and Jørgen both grew into their father’s business from a very young age and worked there till 1975. Both have become successful pipe makers.

Bari successfully adapted the new Danish design that had been started mainly by Stanwell for its own models. Bari was sold in 1978 to Van Eicken Tobaccos in Hamburg, Germany though the pipes were still made in Denmark. From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production.

Helmer Thomson bought the company in 1993 re-naming it to “Bari Piber Helmer Thomsen”. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993. Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand – thus no spectacular highgrades but solid, reliable every day’s companions were what they turned out. The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

Now that I was reminded about the Viggo Nielsen connection it was time to work on the pipe on my end. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners, cotton swabs, shank brushes and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the plateau rim top to show how clean it was. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and tooth marks ahead of the button.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. Be careful in your work to preserve this critical part of restoration! I took the stem off and took a photo of the pipe. The pipe was in decent condition so I started with the bowl. I polished the smooth portions of the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I worked some Before & After Restoration Balm into the smooth briar with my fingertips and the plateau and sandblasted side with a horsehair shoe brush. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I buffed the pipe with a micro fiber cloth to raise the shine and took photos of it at this point it the process. It is a beautiful looking pipe. I set the bowl aside and turned my attention to the stem. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. I polished out the scratch marks left behind by the sandpaper. The stem looked very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Obsidian Oil to preserve and protect the stem surface. I am on the homestretch with this Viggo Nielsen Made Bari Matador Freehand. As always, I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch on the sandblast portion of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This Bari Matador Freehand is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.94 ounces/55 grams. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Danish Pipe Makers. If you are interested in adding it to your collection let me know.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A Beautiful Bari Matador Handmade in Denmark Freehand


by Steve Laug

The next pipe on the work table is a pipe that came to us from Eric in Brazil, Indiana, USA on 10/28/2021. It is stamped on the underside of the shank and read Bari [arched over] Matador. Underneath it read Handmade [over] In Denmark. The finish on the pipe was a classic Matador style finish combining smooth and sandblast. The left side and front of the bowl is smooth and the right side and back of the bowl are sandblast. The shank is sandblasted with a smooth band on the underside of the shank and as a ring around the shank end. The plateau rim top was dirty with grime and also lava overflowing from the thick cake in the bowl. It was an intriguing pipe with a combination of sandblast and smooth finishes. The left side of the bowl is sandblasted and the rest of the bowl is smooth. The rim top of the bowl is a plateau finish. The fancy saddle stem was vulcanite and had tooth marks and chatter on both sides near the button. It was oxidized and had some calcification on the end. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl to show the overall condition. There is dust and lava in the grooves of the plateau. The edges have a lava overflow but appear to be in good condition. The fancy turned vulcanite stem is dirty and has calcification on both sides at the button. There is also some tooth chatter and some tooth marks. Past the turning the stem is a tapered panel. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful grain around the bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful Freehand pipe once it is restored. He took a photo of the stamping on the underside of the shank. The stamping is clear and readable as noted above.I remembered that Paresh has restored a similar Bari Matador and written about it on a blog. It is an informative piece so I have included the link to it here (https://rebornpipes.com/2019/05/15/a-simple-refurbishing-of-a-bari-matador/).

I also have worked on quite a few Bari’s in the past and did the work on the brand information so rather than rework all of that I am including the information I found while working on a Bari De Luxe Freehand. I quoted a section from Pipedia on Bari pipes (https://pipedia.org/wiki/Bari). I am including the material that I found previously on the brand. It is good to be reminded of the fact that Viggo Nielsen was the pipe maker. I quote:

Pipedia states that Bari Piber was founded by Viggo Nielsen in Kolding, Denmark around the turn of 1950/51. His sons Kai and Jørgen both grew into their father’s business from a very young age and worked there till 1975. Both have become successful pipe makers.

Bari successfully adapted the new Danish design that had been started mainly by Stanwell for its own models. Bari was sold in 1978 to Van Eicken Tobaccos in Hamburg, Germany though the pipes were still made in Denmark. From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production.

Helmer Thomson bought the company in 1993 re-naming it to “Bari Piber Helmer Thomsen”. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993. Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand – thus no spectacular highgrades but solid, reliable every day’s companions were what they turned out. The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

Now that I was reminded about the Viggo Nielsen connection it was time to work on the pipe on my end. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners, cotton swabs, shank brushes and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the plateau rim top to show how clean it was. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and tooth marks ahead of the button.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. Be careful in your work to preserve this critical part of restoration! I took the stem off and took a photo of the pipe.The pipe was in decent condition so I started with the bowl. I polished the smooth portions of the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I worked some Before & After Restoration Balm into the smooth briar with my fingertips and the plateau and sandblasted side with a horsehair shoe brush. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I buffed the pipe with a micro fiber cloth to raise the shine and took photos of it at this point it the process. It is a beautiful looking pipe. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite surface with the flame of a lighter – constantly moving the flame over the tooth marks and was able to lift many of them. I filled in the deeper center tooth marks that remained with black rubberized CA glue. Once it cured I flattened the repairs with needle files. I sanded the stem with 220 grit sandpaper to blend the repairs into the surface. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. I polished out the scratch marks left behind by the sandpaper. The stem looked very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Obsidian Oil to preserve and protect the stem surface. I am on the homestretch with this Viggo Nielsen made Bari Matador Freehand. As always, I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch on the sandblast portion of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This Bari Matador Freehand is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 2×2 1/2 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.15 ounces/62 grams. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Danish Pipe Makers. If you are interested in adding it to your collection let me know.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Fresh Life for a Bari Matador Freehand


Blog by Steve Laug

The next pipe on the work table is a pipe that came to me from Joe in Georgia. He was selling an estate for a family and sent me a list that had a Bari Matador pipe listed. I had him send me some photos of the pipe so I could see what it looked like. I was initially interested in the pipe and once I saw it we struck a deal and the pipe was on its way to Jeff. Often when I buy pipes from the US I have the sellers send them to Jeff and he cleans them for me before sending them up to me for the rest of the restoration work. It was an intriguing pipe with a combination of sandblast and smooth finishes. The left side of the bowl is sandblasted and the rest of the bowl is smooth. The rim top of the bowl is a plateau finish. The stem was a fancy turned stem with a paneled taper.This Freehand shaped Bari is interesting in that it borders on being a panel. The front and sides are flat making the pipe rectangular while the shank is round. The panel idea follows through to the stem after the fancy turning. The blade of the stem is square. It is stamped on the left side of the shank and reads Bari over Matador in a football shape. On the right side it reads Handmade In Denmark. The finish is smooth on three sides of the pipe (right, front and back) and is sandblasted on the left side of the bowl. It has some great grain around the smooth sides of the bowl and shank. The blast is deep and rugged with some great grain as well. The rim top is plateau and is craggy. The pipe was dirty and the finish flat. There were some dings and scratches in the briar but otherwise it was in good condition. The bowl was lightly caked and the inner edge of the rim looked to be in good condition. The fancy saddle stem was vulcanite and had tooth marks and chatter on both sides near the button. It was oxidized and had some calcification on the end. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl to show the overall condition. There is some light lava in some of the grooves but overall it is just dusty. The edges look very good.Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful grain around the bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful Freehand pipe once it is restored. He took a photo of the stamping on the left side of the shank. On the shank it was stamped Bari over Matador in the football shape as noted above. In my examination of the pipe when it arrived I could see that it was also stamped on the right side Handmade in Denmark but it was very faint.The next two photos show the top and underside of the stem. It is dirty and has calcification on both sides at the button. There is also some tooth chatter and some light tooth marks with some damage to the button edge. The third photo shows the fancy turning on the shank end of the stem.Paresh has restored a similar Bari Matador and written about it on a blog. It is an informative piece so I have included the link to it here (https://rebornpipes.com/2019/05/15/a-simple-refurbishing-of-a-bari-matador/).

I also have worked on quite a few Bari’s in the past and did the work on the brand information so rather than rework all of that I am including the information I found while working on a Bari De Luxe Freehand. I quoted a section from Pipedia on Bari pipes (https://pipedia.org/wiki/Bari). I am including the material that I found previously on the brand. It is good to be reminded of the fact that Viggo Nielsen was the pipe maker. I quote:

Pipedia states that Bari Piber was founded by Viggo Nielsen in Kolding, Denmark around the turn of 1950/51. His sons Kai and Jørgen both grew into their father’s business from a very young age and worked there till 1975. Both have become successful pipe makers.

Bari successfully adapted the new Danish design that had been started mainly by Stanwell for its own models. Bari was sold in 1978 to Van Eicken Tobaccos in Hamburg, Germany though the pipes were still made in Denmark. From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production.

Helmer Thomson bought the company in 1993 re-naming it to “Bari Piber Helmer Thomsen”. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993. Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand – thus no spectacular highgrades but solid, reliable every day’s companions were what they turned out. The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

Now that I was reminded about the Viggo Nielsen connection it was time to work on the pipe on my end. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the plateau rim top to show how clean it was. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and several deeper tooth marks on the button.The pipe was in decent condition so I started with the bowl. I polished the smooth portions of the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I worked some Before & After Restoration Balm into the smooth briar with my fingertips and the plateau and sandblasted side with a horsehair shoe brush. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I buffed the pipe with a micro fiber cloth to raise the shine and took photos of it at this point it the process. It is a beautiful looking pipe. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a Bic lighter to try and raise them a bit. Remember vulcanite has “memory” and if the marks are not sharp edge the heat well raise them. In this case while they came up some on the blade so that none remained. The damage on the button edge came up a little but it would need to be repaired.I filled in the remaining tooth marks on the button edge with clear CA glue and set the stem aside to dry.Once the repairs cured I used a needle file to flatten them out and recut the sharp edge of the button.I sanded the surface of the stem with 220 grit sandpaper to further blend in the repairs. I started the polishing process with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. I am on the homestretch with this Bari Matador! As always I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch on the sandblast portion of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This Bari Matador is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 2×2 1/2 inches, Chamber diameter: ¾ of an inch. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Danish Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

A Simple Refurbishing of a Bari “Matador”


Blog by Paresh Deshpande

During one of the many crib sessions with my mentor, Mr. Steve, I lamented on a couple of failed deals when he suggested me a couple of sellers on eBay with whom he has been dealing without any problems. I tried them out and they have delivered every time spot on!!!! From one of the sellers I had purchased this beautiful and nicely shaped Free Hand pipe. Now, to be honest, I am always fascinated by “Free Hand” pipes. I feel these freehand shapes let the creativity and imaginations of a carver run riot without the bindings of the exacting demands of a classical shape and finish and he has the freedom to allow the grain to dictate the shape of the pipe.

This beautiful free hand pipe has a very interesting shape and I think the following pictures will do more justice rather than my SORRY attempt at its description. The plateau rim top and shank end add a unique dimension to the overall appearance of this pipe. The left side of the stummel is sandblasted with beautiful wavy pattern of straight and cross grains and is the mirror image of the smooth surface on the right side of the stummel. The short shank is smooth surfaced and bears the stamping on the left side. It is stamped as “BARI” over “MATADOR” like a football over “HANDMADE” over “IN DENMARK”. The fancy vulcanite stem is devoid of any logo. I searched the net for information about this brand and its creator. I first turned to pipedia.org and learned that “Bari Piber was founded by Viggo Nielsen in Kolding around the turn of 1950/51. Viggo’s sons Kai Nielsen and Jørgen Nielsen both grew into their father’s business from a very young age and worked there till 1975. Bari had very successfully adapted the new Danish design that had been started mainly by Stanwell for its own models. When Viggo Nielsen sold Bari in 1978 to Van Eicken Tobaccos in Hamburg Bari counted 33 employees”, detailed read is available at this link; https://pipedia.org/wiki/Bari

I further searched other sites, including my go to site, rebornpipes.com, to know about this particular “MATADOR” series, including dating of this model. However, there is no mention of this particular line of BARI pipes. I hope some of the learned and experienced readers would be kind to share their knowledge with me and other readers.

INITIAL VISUAL INSPECTION
The stummel is covered in dust, oils and grime giving a dull and lackluster appearance to the bowl. The sandblast rustications on the left of the stummel are, likewise, filled with dust, dirt and grime. This will need to be thoroughly cleaned. The plateau rim top and shank end too, are covered in dust, grime and lava overflow. The chamber tapers down towards the draught hole. This will pose a challenge cleaning the heel of the chamber due to the difficult reach. The cake appears to be evenly thick. The plateau rim top is covered with overflow of lava. The inner rim edge is crisp, even and intact. The chamber has a nice smell to it and is dry to the touch. The inner wall condition of the chamber will be ascertained once the chamber has been completely reamed. However, I foresee no issues at all as the bowl feels solid to the touch.The fancy stem is oxidized and came with a rubber bit. With some trepidation, I removed the rubber bit and was pleasantly surprised to find a pristine bite zone and crisp, sharp and well defined lip edges. Since there are no logo stamped on the stem surface, cleaning it should be a breeze.The shank, mortise and the airway is clogged and will only need to be cleaned and sanitized.THE PROCESS
The first step that I usually follow is the reaming of the bowl. I worked on the stummel, reaming out the cake with a Kleen Reem reamer, followed by a pipe reaming knife that I had fabricated. I brought the cake down to the bare briar. To further remove any traces of old cake and smooth the inner walls of the chamber, I sanded the inner wall surface with a 220 grit sand paper. The large mound of cake that was reamed out from the bowl far exceeded my appreciation regarding the quantity of cake in the chamber. The walls of the chamber were solid as expected; however, the old smells were still strong. I followed the reaming of the chamber with cleaning of the mortise. Using hard and regular pipe cleaners dipped in isopropyl alcohol, I cleaned out the mortise and shank air way. With my fabricated spatula, I scrubbed out all the dried crud and gunk from the mortise. The amount of gunk that was scraped out from the mortise really surprised me. A number of pipe cleaners later and after a lot of scraping, the mortise is finally clean.The pipe smelled of old aromatics and even with the bowl and shank clean the smell was present. I stuffed the bowl with cotton balls and used a syringe to fill it with isopropyl alcohol. I have found that cotton balls work as well as Kosher salt does and it is not as messy. I put a cotton swab wound around a bent pipe cleaner in the shank up to the entrance of the airway into the bowl as it wicks alcohol into the shank and draws out the oils in that area. I put the pipe bowl upright in a “katori” filled with rice grains and let it sit over night to let it do its magic. The second photo shows the cotton balls, discolored with the oils after sitting overnight. Once I removed the cotton balls I scrubbed out the shank and airway with pipe cleaners and paper napkins to remove any remnants of alcohol left behind.While the stummel was air drying, I worked the stem. I started with sanding the stem with a folded piece of 220 grit sandpaper. This was followed by sanding with 400 and 800 grit sand papers. This reduces the scratches left behind by the coarser 220 grit paper. I sharpened and refreshed the button with a folded 220 grit paper. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rub a small quantity of EVO oil and set the stem aside. Next, I cleaned the external surface of the stummel with a hard bristled toothbrush and Murphy’s Oil soap. Very diligently, I scrubbed the plateau rim top and shank end to remove the entire dust and lava overflow embedded in the crevices of the plateau. Once the stummel was dried with paper napkins, I was not satisfied with the cleaning of the rim top and shank end plateau surface. Using a brass wired brush, I thoroughly scrubbed the plateau rim top and shank end. I was pleased with the way these surfaces appeared after this clean up. To bring a rich luster and highlight the beautiful straight grains on the smooth bowl and shank surfaces, I subjected these surfaces to a polish with micromesh pads. I wet sanded the surface with 1500 to 3200 grit pads and dry sanded with the remaining micromesh pads. The stummel looks really beautiful at this stage of refurbishing the pipe. I rubbed some “Before and After Restoration” balm deeply in to the stummel with my fingers. This balm helps in rejuvenating and protecting the briar wood. The immediate and incredible transformation that takes place is a worthy reward for all the efforts!!! The straight grains can now be clearly appreciated. I let the balm be absorbed by the briar for about 15-20 minutes and then buffed it with a horse hair shoe brush. The bowl now looks fresh and attractive with the grains popping out any which way you look at the briar. To complete the restoration, I re-attach the stem with the stummel. I mounted a cotton cloth buffing wheel to my local machine which is similar to the Dremel.  I set the speed at about half of the full power and applied White Diamond compound to the entire pipe. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. With a cotton buffing wheel earmarked for Red Tripoli, which has a finer grit than White compound, I buffed the stem to a fine glossy finish. I then re-attach the stem to the stummel, mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. This one shall be added to my modest collection of free hand pipes. Thank you for your valuable time spent in reading this chronicle of my journey.