Daily Archives: January 27, 2024

Restoring an Old KBB Palmyra Horn Stem Bent Billiard with a Wind Cap

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Blog by Steve Laug

The next pipe on the table is an older KBB Pipe with a horn stem that a friend, Rob sent me. It has a nickel band on the shank and a nickel rim and wind cap. The briar has been stained with a dark purple stain and is a great contrast to the polished nickel and the horn stem. The finish was dirty and there are scratches in the finish. The nickel rim cap is dirty on the underside with tars and darkening. The hinge holding it on the cap is missing one of the anchors holding it in place. I am quite amazed that the hinge pin is not missing. The bowl has a moderate cake in the bowl and around the metal inner edge of the rim. It is quite dirty on the inside. The pipe is stamped on the left side of the shank and reads PALMYRA. On the polished nickel band it is stamped with KB&B in a cloverleaf over NICKEL PLATED on the left side. The horn stem is held in place by a threaded bone tenon that is excellent shape. The stem had tooth marks and chatter on the top and underside of the stem. The horn stem was worn and dry looking. Rob wrote me an email about the pipe asking if I would work on it. I have included the email below.

Hi Steve! 

Greetings from Kamloops… hope you had a great holiday season. A while back, I picked up a KBB Palmyra on EBay (pictures attached) and I was looking into having it restored. It’s a cool little pipe with a horn stem… I think it’s 1920s era? I don’t mind fixing up estates now and again, but I’d like this one to be restored by someone with a little more know-how than me. It basically needs a thorough cleaning, minor repairs, and a repair to the hinge of the wind cap. Would you be interested in restoring it? And do you know what it might cost, offhand?

Have a great weekend, Rob

He sent the following photos which I have included below. They reveal the condition of the pipe and gave me a sense of what would be needed. When the pipe arrived yesterday I took it to the worktable. I took it out of the box and took photos of it before I started working on it. The pictures that Rob sent above told the story very clearly. The finish looked okay but there were some nicks and dents in the briar. The stain was a dark purple/oxblood colour that hid the grain but it is the classic stain that was on the bowl when it was made. The nickel on the band and rim edge were clean. The cap needed polishing and the inside of the cap was dirty with tars, oils and build up. The horn stem had tooth marks on the top and underside ahead of the button. I took a photo of the rim top and cap to show the condition. You can see that part of the hinge material is missing at the bottom edge of the pin below. I have inserted a red arrow in the photo below showing the missing hinge piece. I opened the cap and took a photo of the inside. The top of the cap is dirty as noted above and quite rough. The rim cap is also dirty and will need to be cleaned. I also took photos of the stem to show the tooth marks in the surface. I took a photo of the stamp on the shank side. There is some gold leaf still in the stamp that I would touch up after the clean up. I took a photo of the stem and bowl to give a sense of the size and proportion of the pipe. I decided to start with the stem work. I sanded out the tooth marks on the stem surface with 320-35000 grit sanding pads to remove the tooth marks in the surface of the stem. Once I was able to remove the marks in the stem surface and started polishing the horn surface. It looked much better.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry.I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I set the stem aside and turned my attention to the bowl. I removed the cap and the hinge pin from the one side of the cap to free it from the bowl so that I could work on it.  I used a folded piece of 220 grit sandpaper to clean up the metal lined inner edge of the bowl. I also cleaned up the rim cap top at the same time.I scraped the bowl with a Savinelli Fitsall Pipe Knife. I removed all of the cake on the bowl walls. I sanded the bowl walls smooth with a piece of dowel wrapped with 220 grit sandpaper. The bowl was smooth and undamaged.I cleaned up the top of the wind cap with a worn 1200 grit micromesh sanding pad to remove the grime on the top of the cap. I also worked on the build up on the inside of the cap with the same piece of 1200 grit micromesh. It removed the grime but did not damage the polished nickel.I cleaned out the internals in the shank and the airway in the stem and shank with pipe cleaners and isopropyl alcohol. It was surprisingly clean and it took very few cleaners to leave it clean.I touched up the light spots on the bowl sides and on the joint of the shank and the bowl with a Mahogany stain pen. The colour matched perfectly. Once it had cured I would polish it and blend it further. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish then set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl stands out with interesting lines moving across the sides of the bowl and the shank. I touched up the gold gilt in the stamping on the left side shank with Rub’n Buff Antique Gold. I worked it into the stamping with a tooth pick and buffed off the excess with a cotton pad. It looked quite good with the retouched stamp.Now it was time to work on the broken hinge on the cap. The right side of the hinge cap was present as was the hinge pin. The right side had broken off somewhere in the life of the pipe. I used a soldering iron and some solder wired to build up a cap over the left side end of the hinge pin. I opened the lid and soldered the end over the pin on the inside of the cap first. I closed the lid and built it up on the outside of the hinge. I used a small flat file to flatten out the hinge end on the inside and the outside of the cap. I finished it up with a Dremel and a sanding drum to further flatten it out. I screwed the horn stem back on the KB&B Palmyra Bent Billiard and carefully worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished KB&B Palmyra Bent Billiard is shown in the photos below. The purple/oxblood stains on the smooth Billiard shaped bowl works well with the polished nickel band and the polished horn stem. The dimensions of the pipe are: Length: 4 ½ inches, Height: 1 ¾ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ of an inch. The weight of the pipe is 1.38 ounces/39 grams. This is an interesting pipe with the dark stain on the bowl, the gold stamp on the left side of the shank and shank, the nickel wind cap and band all work with the polished horn stem. I really like how well the parts work together. This one will soon be on its way back to Rob. I think he will enjoy himself with this beautiful little old timer. I look forward to hearing what he thinks of it once he sees it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Bringing Back a Lovely Poul Hansen Bent Dublin

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Blog by Kenneth Lieblich

This charming pipe came across my workbench recently and, despite its rough appearance, I could tell there was a beautiful and well-made pipe in there. It was a very attractive shape and felt very good in my hand. Given the amount of abuse heaped on this pipe, it was clearly someone’s favourite. Let’s have a closer look. This pipe is a bent Dublin, made by Poul Hansen. It’s a lovely briar bowl and a white acrylic stem with a brass and wood band. That band is really attractive. The markings on the left side of the shank are Poul Hansen [over] Copenhagen. No other markings were found. I checked the usual sources for information about Poul Hansen. I knew that his pipes were mostly from the 1960s and 70s and commanded the same prices as Preben Holm, Rasmussen and other high-end Danish carvers. Pipephil offered this lovely little tidbit about the man:Over to Pipedia – they had a bit more information, and I include some, but not all, of it below:

Poul Hansen was a very skilled toolmaker and builder of machine tools. Around 1960 he got in contact with the workshops of Pibe-Dan, W.Ø. Larsen and others. So he began to make a lot of special tools and machines for a large number of the Danish pipemakers in the early 60’s. He was inspired by the many beautiful pipes he saw when he visited the pipemakers and soon he decided to try out the art himself. Poul Hansen was basically “self taught” and his early attempts suffered from kind of awkward shapes and finishing. Things turned for the better significantly when Sixten Ivarsson, appreciating the talent, began to tutor Hansen for a while and taught him the vital “tricks” of pipemaking. Soon after Hansen was in business fine. Right from the start he avoided the competition at home and concentrated on the American, Japanese and German markets. Hansen carved the bulk of his pipes during the 1960’s and 1970’s. Around the midst of the 1970’s he took over a small Copenhagen tobacconist’s shop from it’s retiring owner. Now, operating the shop took a lot of his time but vice versa secured a steady income, and Hansen reduced his output considerably. BTW In Denmark he only sold a very limited amount of pipes – but some of his very best. Poul Hansen is little known in today’s circles, those collectors (especially in the States) who have his pipes, tend not to sell them.

On to the pipe itself: it was very dirty and harshly treated. The bowl was filthy and had quite a bit of lava and plenty of cake – just look at the photos! The rim had been heavily bashed in – presumably from banging out dottle etc. The outside of the bowl had some small fills and some minor scratches. The stem was in better shape, but still needed help. It had some tooth dents and it was dirty on the inside – through the draught hole. To work! The stem was first on my list. I wiped the outside down with Murphy’s Oil Soap on some cotton pads. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. These acrylic stems are so frustrating to clean and it took a lot of elbow grease. In fact, I also used my tube brushes and Castile soap to get out as much filth as I could. Fortunately, these acrylic stems don’t require deoxidizing, so I moved on. I built up the dents on the stem with clear cyanoacrylate adhesive and let them cure. I then sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to polish it and highlight the pearl-like colouring on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Moving on to the stummel, I first decided to ream out the bowl. It was unbelievably occluded with cake. I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a couple of dowels to eliminate as much as possible. I took the chamber down to bare briar to ensure there were no hidden flaws in the wall. Fortunately, there were none.The stummel’s insides were absolutely clogged with filth. The previous owner must not have been a fan of cleaning his pipe! I actually used two drill bits (by hand – not in a drill) to break into the encrusted gunk in the stem.Then, I started cleaning the inside with lemon-infused isopropyl alcohol, Q-tips, and pipe cleaners. This took a long while. The inside was terribly dirty and it took an awful lot of cotton. As usual, I followed that up by cleaning the insides with some Castile soap and tube brushes.I soaked the rim of the pipe in some Murphy’s Oil Soap to loosen up the hardened stuff and, after about ten minutes, used a toothbrush to help that process along. I then used cotton rounds and some Murphy’s to scrub the outside of the stummel. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Then I was able to address the small nicks on the rim and the bowl. I dug out my iron and a damp cloth to try to raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. This worked very well and many of the scratches were corrected with this method. Now it was time to address the remaining fills on the bowl. I repaired them with a mixture of briar dust and cyanoacrylate adhesive. This ensures a strong repair and one that looks similar to the surrounding wood. I sanded the repairs down with 200- and 400-grit sandpaper until they were level with the surrounding briar. Now I could address the roughness on the rim. I “topped” the pipe – that is, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. But I didn’t go as far as I usually do – this rim originally had fillet edges on both the inside and outside of the rim. I wanted to keep this shape and so I did most of the shaping by hand.Then, I used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off and make it lovely and smooth. At this point, I rubbed some Before & After Restoration Balm into the briar and left it to sit for 20 minutes or so. I polished it with a microfibre cloth. The B&ARB does wonderful things to the wood, and I really like the natural colour of the briar. I also polished up the bit of brass on the stem’s band. Off to the bench polisher to put the final touches on this pipe. I first gave it a thorough going-over with White Diamond compound. Following that, several coats of carnauba wax created a beautiful, glossy seal on the pipe.And that’s that! This Poul Hansen Bent Dublin looks fantastic and is ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Danish” section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅓ in. (135 mm); height 2⅛ in. (55 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1¼ oz. (37 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.