Tag Archives: Savinelli Classica Pipes

Love the shape of this Savinelli Classica 904KS Horn

Blog by Steve Laug

I have been cleaning up and restoring quite a few pipes over the holidays. I have had some free time and needed the space to relax and pipe refurbishing has always done that for me. Tomorrow I go back to the normal work week and then do some more traveling so my pipe work time will slow down considerably. I am hoping to finish a couple of more pipes this afternoon but we shall see. My brother picked up another interesting pipe for me to work on. The box he sent me before Christmas had a lot of unique and interesting pipes. This one is no exception to the pipes he sent me. I would call the shape of this Savinelli pipe a horn. It is a sandblast version that had a dirty finish and some overflow of cake and darkening on the rim. The pipe is stamped on a smooth part of the underside of the shank. It reads Savinelli in an oval over Classica. Next to that is the Savinelli S in a shield and next to that it is stamped 904KS over Italy. The stem is oxidized and there are tooth marks and chatter on the top and underside near the button. There is a crown logo stamped on the left side of the saddle shank. My brother took photos of the pipe when it arrived in Idaho Falls and before he cleaned it. The first four photos show the overall condition of the pipe. He took a close up photo of the bowl and rim. Note the light cake in the bowl and the tars and oils built up on the back side of the rim top. The crevices of the sandblast are filled in but the inner and outer edge of the bowl look to be in good condition.The next three close up photos, show the stamping on the underside of the shank. The stamping is clear and readable. The S shield and the Italy stamp are the most hard to read but they are still readable. The fourth photo shows the gold crown on the side of the stem is also very clear. The last two photos he sent to me show the tooth marks and chatter on the stem near the button. The oxidation is light but in the curves of the saddle they are darker.My brother scrubbed the exterior of the pipe and stem with Murphy’s Oil Soap and rinsed it with running water. He scrubbed the rim top to remove the oils and tars from the grooves and crevices. He reamed the bowl, cleaned out the inside of the shank, mortise and airway in the stem with alcohol, pipe cleaners and cotton swabs. When I received the pipe in Vancouver I took photos of what it looked like. The oxidation came to the surface of the stem and the finish looked washed out. I took a close up of the rim top and the bowl. The bowl was very clean and my brother had been able to clean up the crevices in the sandblast. The stain was worn on the sides and top of the rim.I took close up photos of the stem. There are some dents in the top edge of the button and along the sharp edge of the button. There were tooth marks on both sides of the stem and some tooth chatter.I started the restoration process by working on the bowl. I wiped it down with alcohol and cotton pads to remove and dirt or grime. After it was cleaned off I restained it with brown aniline stain, flamed it and repeated the process until the coverage and colour were even and what I was looking for on this particular blast. When the finish was dry I lightly buffed it with a shoe brush. I took photos of the bowl after the staining. I hand waxed the bowl with Conservator’s Wax and buffed it harder with a shoe brush. I was able to raise the shine on the bowl and it was beginning to look better and better. I sanded out the tooth marks and chatter with 220 grit sandpaper. I sanded the remainder of the stem at the same time to break up the oxidation. I was careful around the crown logo on the stem side. While the gold stamp was light the stamping itself was deep in the vulcanite and would be easy to restore once the stem was clean.I decided to scrub the stem with the Before & After Stem Deoxidizer and pipe stem polish starting with gritty DeniCare polish and then using Before & After’s Fine and Extra Fine Stem polish. While it cut through the oxidation on the flat and round portion of the stem it did not work as well in the curves of the saddle. I took photos of the stem after spending about an hour scrubbing the stem with the polishes. You can see the shadows of oxidation that still needed to be dealt with. I used Rub’n Buff European Gold to rework the stamping in the crown on the side of the stem.I worked over the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the last set of pads I gave it a final coat of oil and set it aside to dry. I buffed the stem with Blue Diamond on the buffing wheel and gave the stem several coats of carnauba wax. I gave the bowl another coat of Conservator’s Wax and buffed the bowl and stem with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It is a great looking pipe that has a lot of life in it. It should be a good addition to someone’s rack and provide years of good smokes. Thanks for looking.

Restemming a Beautiful Savinelli Classica 812 Canadian

4 Replies

Blog by Steve Laug
In the pipes that my brother Jeff sent me from his Montana find was a pair of Savinelli made 812 shape pipes. The first is the second pipe down from the top in the picture to the left. That pipe is stamped Citation 812 and made in Italy on the underside of the shank. The stem is a refit and is poorly done. Fortunately it is beat up and missing a large chunk on the underside near the button. The second one is shown in the picture in the second column and is a sandblast without a stem. It is stamped Savinelli Classica with the Savinelli shield and 812 Italy on the underside of the shank. The first is a two toned dark brown and the second is a lighter two toned medium brown.

The pipe I chose to work on first was the Savinelli Classica – the stemless one. It was in pretty decent shape. The finish was dirty but was not worn. It had a great sandblast. The left side of the bowl had a circular grain pattern and the right side was blasted birdseye. The shank had long swirls on the top and sides. The rim had some build up on it and the bowl had a thick cake that plugged the airway and closed off the lower portion of the bowl.

I took a photo of the two pipes together to show the similarities and the differences. The Classica is a bit shorter in terms of shank length and the finish is much more distinctive. The Citation had a nice blast on it but when compared with the Classica it had nothing to compare. Both pipes were the same height. The bowls were the same diameter and the mortise of both held the broken stem with no trouble.

I looked up the Savinelli 812 shape online and found that it originally had a taper stem and that the stem had a slight bend in it at the button. I am not sure if I like the look of it on the Canadian but will think about it as I restore the Classica. I took the next photos of the bowl to show the distinctive sandblast on the bowl. It truly is a beautiful piece of work. The way the bowl was stain highlighted and emphasized the blast rather than muted it. Once I cleaned it up I would need to maintain that look.

The next two photos show the grain on the shank and the tar buildup on the rim. I am pretty sure that the blast is underneath the tars and will look good once it is scraped off. The third photo shows the underside of the shank and the smooth portion that bears the stamping.

I went through my stem can and found the candidate for the tapered Canadian stem for this pipe. I used the PIMO tenon turning tool to take down the tenon to the point that it almost fit the shank. I hand sanded it with 220 grit sandpaper to bring it to the correct size. I did not want to crack the shank so I went slowly, checking for the fit often. Once the stem was in place I took some photos to show the excess in diameter on the top and sides and the shaping that would need to be done to get a good match to the shank.

I rough shaped the stem fit with a sanding drum on a Dremel to get it close to the shape of the shank. I have found that if I move slowly and carefully with the Dremel it saves a ton of hand sanding on the stems. Once I had it rough shaped I did the rest of the shaping by hand.

I fine tuned the shape with 220 grit sandpaper and brought it to a smooth transition between the shank and the stem all the way around. I worked on the button area and cleaned up the castings and marks on the slot and the button edges with the sandpaper.

With the new stem fitting and only needing more fine tuning and polishing I decided to ream the bowl and work on the rim. I used a PipNet reamer and a KLEENREEM reamer and a pen knife to cut away the cake in the bowl. It was as hard as the cake in the other two bowls that my brother sent me.

I scrubbed the sandblast with Murphy’s Oil Soap and a tooth brush and the caked rim with the soap and a brass bristle tire brush. Once the grime was scrubbed off I rinsed the bowl in warm running water and cleaned out the brushes. I dried off the bowl with a towel.

I cleaned out the shank with pipe cleaners, alcohol and cotton swabs. It was plugged in the airway to the bowl so I used the drill bit on the KLEENREEM tool and was able to clear out the gunk in the airway and open it up all the way to the bowl. I wanted to keep the contrast stain on the pipe and not restain it so I gave it a light coat of olive oil to bring life back to the wood. I have found that dry briar absorbs the oil quite quickly and that the oil gives it some colour and life back without masking the original stain.

I wiped the bowl down and rubbed it vigorously with a clean soft towel to remove any of the surface oil and to give it an initial buff. I went to work fine tuning the stem fit. I used micromesh sanding pads – wet sanding with 1500-2400 grit pads and rubbing the stem down with Obsidian Oil. I dry sanded with 3200-400 grit pads. I gave it another coat of oil and finished sanding with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and let it dry.

I buffed the stem and lightly buffed the bowl with Blue Diamond and then gave the stem multiple coats of carnauba wax. I hand buffed the bowl with Conservators Wax and a small shoe brush to bring out a shine to sand blast finish. The finished pipe is shown in the photos below. The straight new stem works for me. The pipe is once again a work of beauty. Thanks for looking.