Tag Archives: repairing tooth marks with black CA glue

Restoring a Lovely Castello Collection KK Carlo Sciotti 42 Oval Shank Dublin

by Steve Laug

It is another rainy day in Vancouver and a day off so I decided to go to the basement and work on another pipe that was purchased on 12/27/2025 in a lot of pipes that came to us from an estate of a pipeman in Durham, North Carolina, USA. It included a group of Danish Made Stanwell pipes that are quite beautiful. The bowl and shank of this large Dublin has rich and heavily rusticated finish. The pipe is stamped on the left underside of the diamond shank on a smooth panel. It reads G66 [followed by] Carlo Scotti in and oval [followed by] Castello [over] Sea Rock Briar [over] Made in Cantu [over] Italy. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. It is finished in the warm stain that highlights some nice grain around the bowl and shank. The bowl was heavily caked and there was some thick lava on the rusticated rim top. The inner edge is not visible under the lava so it may well be protected and undamaged. The acrylic diamond taper stem was dirty with deep tooth marks and chatter on both sides ahead of the button and on the button itself. There was a diamond logo on the top left side of the stem. On the left underside it is stamped Hand Made [over] Castello. Jeff took photos of the pipe before he started his clean up work on it. He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. The inside of the bowl is heavily caked with lava on the inner edge and in the sandblast on the rim top. He included photos that show the top and underside of the stem. It is as described above. Jeff took some photos of the sides and heel of the bowl to show the condition of the rusticated finish on the pipe. The photos showed some rugged rustication around the bowl and shank even with the grime in the finish. It is a great looking piece of briar. He took photos of the stamping on a smooth panel on the lower left side of the shank. It was clear and readable as noted above. As usual I cannot seem to retain the magnitude of details on Castello pipes in my head for long for some reason. The stamping on this one – Castello and the Carlo Scotti stamp left me with some questions that I need to answer before I began to work on the pipe. I turned first to the Pipephil site (http://www.pipephil.eu/logos/en/logo-castello.html) because of the general quick summary of information I get there. I quote:

Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

The site also gave a good summary of the grading and sizes of the pipes. I quote that in full.

Sizes (ascending):

1K to 4K, G (Giant) and GG (Extra large)

Rusticated grading: SEA ROCK, OLD SEA ROCK, NATURAL VERGIN,

Sandblasted grading: ANTIQUARI, OLD ANTIQUARI

Smooth grading (ascending): TRADEMARK, CASTELLO, COLLECTION

Other stampings: Great Line (Non-standard or freestyle) Fiammata (Straight grain)

Production (2012): ~4000 pipes / year

I also found a note on the page that the Rhinestone logo was originally on pipes for the US market. It is occasionally used now.

I turned to Pipedia for more information on the brand (https://pipedia.org/wiki/Castello). The majority of the information was what was already quoted above in abbreviated form. However, there was a link to an article by Bob Hamlin that gave some interesting bits of information that I found helpful (http://www.pipes.org/BURST/FORMATTED/196.016.html). I quote in part from that article.

SEA ROCK [Carved Black or dark brown]: This is the lowest grade of the Castello line and is the most common in the USA. Sea Rocks are produced by taking a smooth bowl that has not been “final finished” and surface carving the finish with tools. This “carved” finish is then evened out using a steel wire brush, stained and then waxed. The Natural Vergin carved finish is left unstained and unwaxed as a rule, although we have seen waxed and partially waxed “Vergins”.

All carved Castello pipes are graded by the number of K’s that are stamped on each piece and are K-graded by SIZE. 1K is the smallest and fairly rare, 2K is small to medium, with 3K or 4K being the most common and ranges from medium to medium large. Large pieces are stamped “G” for giant and extra-large pieces are stamped “GG” for double giant. In addition to the number of K’s on a carved Sea Rock piece the shape number is almost always added. As a rule a Sea Rock Castello is stained Black, although recently there have been quite a few coming in stained deep brown and still stamped “Sea Rock”. American Logo’d Sea Rocks are all priced the same to the consumer, although most are 2 or 3 K’ed models. G/GG models are charged at a higher price on American pieces and are basically the same as their European counterparts.

The Castello Sea Rock Briar G66 I was working on was definitely one made for the American Market with the Rhinestone in the stem. It had the dark brown finish.

Pipedia also gave a link to Mike’s Briar Blues site for help in dating and determining shapes (http://www.briarblues.com/castello.htm). [Mikes site is no longer working.]

Shape numbers. Shape numbers are all 2 digits. A 2 in front indicates a “fancy” interpretation, a 3 in front means that the carving is somehow unique. I don’t know when the change was made, but currently, a π symbol is used instead of the 3xx. I’ve only seen this on Sea Rocks, but that doesn’t mean anything…

Now I had more information to work with. The Castello Sea Rock Briar in my hands was G graded or a GIANT. That told me that it is a Giant pipe. The number 66 makes it a diamond shank Bent Billiard.

The exterior of the bowl was beautiful. I worked some Before & After Restoration Balm into the briar with my finger tips and a shoe brush. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and turned to the stem. I wiped the tooth marks down with isopropyl alcohol and a cotton swab and then filled in the tooth marks with black CA glue. Once the repairs cured I used a small flat needle file to smooth out the repaired areas on both sides of the stem. I sanded them with a folded piece of 220 grit sandpaper to blend them into the surface of the vulcanite. I sanded the it with 320-3500 grit sanding pads and wiped the stem down after each pad with some Obsidian Oil on a cloth. The shine is coming back beautifully.I polished it with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the surface down with Obsidian Oil after each sanding pad. It is really shining. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil to finish this step. This Castello Sea Rock Briar G66 Diamond Shank Bent Billiard with an acrylic diamond taper stem is a great looking pipe now that it has been restored. The beautifully deep rusticated finish really works well with the shape and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Castello Sea Rock Briar G66 Diamond Shank Bent Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 66 grams /2.22 ounces. I will be putting it on the rebornpipes store in the Italian Pipe Makers Section shortly. Let me know via email or a message if you are interested in adding this pipe to your collection.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Discovery of a Bucket List Pipe – a Mike Butera Textured Classic Billiard

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by Steve Laug

While I was in Idaho with Jeff I worked on a few pipes that caught my eye. The first one I chose to work on is made by a pipemaker I have had on my Bucket List of pipes I wanted work on and potentially own. We picked the pipe up from a seller in Macon, Georgia, USA on 03/08/2025. I would call the pipe a Billiard shaped pipe with a slightly bent acrylic saddle stem. It is stamped on the underside of the shank and reads Butera [over] Textured Classic. Against the shank end it is stamped 3 Star. From the heavy cake in the bowl and the thick lava coated rim top I could tell the previous owner loved aromatic tobaccos. The top of the shank had a small ½ inch crack on the right side from the end toward to the bowl. The finish was heavily rusticated almost with a similar style rustication as a Castello Sea Rock. The finish was dirty and dusty in the valleys of the rustication. The shank was black, tarry and oily. The stem sat well against the cracked shank. It was dirty with calcification and some with thick oil and tar in the airway from the tenon to the button. There were deep tooth marks and chatter on both sides ahead of the button. The top side of the saddle stem bore the M. Butera signature in faded white. I took some photos of the pipe before I started my work on it. I took a photo of the bowl and rim top to show the cake in the bowl. The rim top had a thick coat of lava overflowing on top with damage around the top and inner edge. I took photos of the top and underside of the stem showing the tooth marks and calcification on the acrylic saddle stem surface.The stamping is very clear and readable in the photo below. It reads as noted above. I removed the stem from the shank and took a photo of the parts to show the parts of the pipe. The finish on the pipe is very worn and tired looking. The signature on the top of the saddle stem is hidden under the grime and debris on the surface.I have been keeping an eye out for a Mike Butera carved pipe for a very long time. I believe that I met Mike at the Chicago Pipe Show many years ago and was struck by the beauty of the pipes that he carved. I was not in the position to purchase one then as I had already spent my budget. It was one of those times that you go home regretting not taking the plunge. Now some 25-30 years ago we found one that caught my attention. I was glad to be visiting in Idaho with Jeff and was able to see it firsthand. The above photos really don’t capture the depth and beauty of the rustication and the shape. I decided to start working on it at Jeff’s.

Before I started my work on the pipe I looked up some details on Mike Butera’s pipes. I turned first to Pipephil’s site to get a quick summary (http://www.pipephil.eu/logos/en/logo-b8.html). I have included a screen capture of the section on the brand as well as the sidebar information. The pipe I am working on is stamped like the first one in the photo below. The info below the first photo gives a date of carving for the pipe. The embossed signature on the stem was done in the mid 1980s.Artisan: Mike Butera started making pipes in the early 1980s and attended his first pipe show as pipemaker in 1985. But his responsibilities at the head of a large tobacco distribution company kept him more and more out of the workshop since 2005. Production 1997: ~150 pipes/year. Production 2007: a few pipes/year.

From there I turned to Pipedia (https://pipedia.org/wiki/Butera) to read the article there on the brand. It is a short article and well worth the time to read. I learned much from the article regarding the pipes he made. I also remembered that I have smoked several tins of Butera pipe tobacco over the years. I quote the article below.

Mike Butera, courtesy TobaccoDays.com

Michael Butera’s pipes are very hard to find these days because of minimal current production and high collector appeal. His pipes are still Butera’s first love, but the responsibilities of owning large pipe tobacco distribution company and a very successful line of premium cigars kept him out of the workshop more than he would like during his active tobacco and cigar business years. Twenty+ years ago, at his peak pipe production, he was making 150 to 200 pipes a year and traveling to Italy regularly to select the best briar. Now, even though he has sold his pipe tobacco business and his cigar distribution, he makes only a few pipes for several repeat customers and for a couple of pipe Shows each year in his extensive garage workshop at his Houston home. You can continue to see him at the Chicago Show where he exhibits his latest pipes and some of his vast collection and where he leads the Pipemaking Seminar with Lee Von Erck before the Show. Along with Lee he is considered the Dean of American Pipemakers. Butera had a great deal to do with the training of Michael Frey, Steve Weiner, Larry Roush and Premal Chheda.

Often referred to as America’s greatest pipemaker, Butera won awards for his pipes on a regular basis. At the first pipe show he ever attended as a pipemaker, in 1985, he won the Best Standard Shape award. He won awards every year he actively presented pipes at Pipe Collectors International shows – nine straight years. His pipes have achieved legendary status, coveted by collectors and commanding impressive prices. He attained this level of respect through a simple philosophy: “I will not market anything that doesn’t represent the best, to my own taste, in its category.”

In an article, called Go West, which originally appeared in the French Pipe Mag, Erwin Van Hove has this to say about the dramatic influence Mike Butera has had on the American Pipe making scene:

“At the end of the 70s and the beginning of the 80s, a comet blazed across the heavens of the American pipe universe. Mike Butera, an American insurance broker and passionate pipe smoker, an admirer of the technical perfection and of the aesthetics of the famous Italian and Danish pipe makers, made a pilgrimage to the Mecca of pipe design. He travelled throughout Europe, visiting among others one of the most prestigious carvers of that time, Baldo Baldi. During those travels he became friends with Carlo Scotti, the owner of the most famous Italian brand, Castello. He studied their techniques as well as the refined aesthetics of their creations.”

“Mike Butera had found his vocation. After returning to the United States not only did he enter the cigar and tobacco trade, he also started to carve pipes. He did so meticulously, with the soul of a perfectionist. Straight away he won a competition for pipe makers, amazing colleagues and connoisseurs alike by the quality of his work. This had never been seen before! An American was able to produce pipes that could rival European high grades, pipes that were beautiful and presented an execution and finish that were beyond reproach. The era of the ugly and monstrous freehands was over. The genuine American high grade had been born. From then on, the American pipe makers had a role model, a point of reference. More than just an admired carver, Mike Butera became a living legend. All passionate pipe lovers knew his name and his reputation, but those who had the privilege of smoking a Butera were few. Being an overworked businessman, he produced only a few pipes a year. His creations are therefore, even to this day, prized collectable pieces that sell for exorbitant prices.”

I started my work on the pipe by reaming it with a PipNet pipe reamer and cleaning up the reaming with a Savinelli Fitsall Pipe Knife. I scraped the lava built up on the rim top with a small blade. It looked much better after the clean up. I cleaned out the inside of the shank and the airway in the stem with alcohol, pipe cleaners and cotton swabs. I removed the tars and oils with the cleaners and the alcohol. The first photo shows the crack on the right top side of the shank.I scrubbed the rusticated surface of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris and dust in the depths of the rustication. I rinsed it with warm water. I dried off the briar with a soft cloth. It looked very good at this point in the process. I wiped the bowl down with EVO (extra virgin olive oil) and a paper towel to enliven the depths and heights of the rustication. It really took on depth and contrast between the surfaces of the finish. Once I got home I would rub it down with Before & After Restoration Balm. I took a photo of the crack in the shank. It is on the right side of the shank toward the top. It is fairly wide open. I will need to band it to do the repair.I set the pipe aside until I returned to Canada. The first afternoon home, I chose a thin brass band to bind the shank together. I reduced the depth of the band on a topping board. I used a tooth pick to put some clear CA glue in the cracked then quickly pressed the band onto the shank end. It touches the 3 Star stamp on the underside of the shank but it truly brought the crack together. I sanded the walls of the bowl with a piece of 220 grit sandpaper wrapped around a piece of dowel. I smoothed out the walls and they looked very good and smooth once finished. It looked very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. Now back to the stem. I cleaned it with a tooth brush and Soft Scrub cleaner. I worked over the surface to remove the debris on the surface. I rinsed it with warm water to remove the soap and debris. I took photos of the stem after the clean up. It looked very good. I filled in the tooth marks on the top and the underside of the acrylic stem with black CA glue. Once the repairs cured I used a file to flatten them into the surface. I sanded it with 220 grit sandpaper. I sanded the stem further with 2×2 inch sanding pads to smooth out the stem surface. I wiped it down with a damp cloth after each sanding pad. I took photos of the stem after the sanding.I touched up the stamping on the top of the saddle stem with white acrylic fingernail polish. I worked it into the stamp with a tooth pick. Once it had cured I scraped off the excess and then sanded it with a 1500 grit sanding pad. It looked much better.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a beautiful Butera Textured Classic 3 Star Billiard with an acrylic saddle stem. The thin brass band works for me and is a pleasant break between shank and the stem. It has a great look and feel. The shape of the bowl, the heavily rusticated Sea Rock style finish and the cut of the briar work well together to give the bowl a very tactile feel in the hand. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The Mike Butera Textured Classic 3 Star Billiard polished up pretty nicely. The finish took on life with the buffing. The rich stains work well with the polished acrylic stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.12 ounces/60 grams. It is a beautiful pipe. I will be loading it with a rich Virginia tobacco and enjoying it on my porch on the weekend. Thanks for walking with me through the restoration.

Restoring a Duca Carlo Italy Bent Rhodesian

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by Steve Laug

The next pipe on the table is an interesting Bulldog or Rhodesian without the rings and with a triangle shaped taper stem. Jeff purchased this pipe from an antique mall Ogden, Utah, USA on 03/25/2021. There was a moderate cake in bowl and the rim top looked amazingly good. The rim top and the inner edge were not damaged and showed no nicks or lava buildup. The finish was dull and had grime ground into the surface of the briar. Though hard to see there are a few fills in the bowl, but the stain and finish may be hiding them at this point in the process. The pipe is stamped on the underside of the shank and reads DUCA CARLO and at the shank/stem union it is stamped ITALY. I remembered that the pipe was a Savinelli made pipe but I could not remember much more than that about connection. I would need to check the blog to see what I had found when I worked on other Duca Carlo pipes. The stem was made for a 6mm Savinelli Balsa filter. It was lightly oxidized and had light tooth marks and chatter on both sides at the stem – both on the stem surface and on the button itself. Jeff took photos of the pipe before he started his clean up work. I like to have an idea of how the pipe was smoked before we got it and what the bowl and rim top looked like. Jeff always takes some photos of the bowl and rim from various angles to show what it looked like. The stem looked very good under the oxidation. The was a gold crown logo on the topside of the stem. He took photos of the sides and heel of the bowl to give a sense of the grain on the pipe. You can also see the fills on the right side of the bowl. The next two photos show the stamping on the underside of the shank. It is faint in spots but otherwise clear and readable as noted above. The gold crown on the stem top is in good shape.I did a quick scan of the rebornpipes blog and found a link to the Duca Carlo pipe that Dal Stanton had restored (https://thepipesteward.com/2021/05/04/liberating-the-grain-of-a-candy-apple-finish-a-savinelli-duca-carlo-poker-of-italy/). I always appreciate the research that Dal does when he works on pipes because it is what I like doing when I am restoring the pipes on my table. I quote from the portion of the blog that gives the background information on the brand. (Thanks Dal for the leg work on this one!)

Whenever I work on a pipe, I’m always interested to know something of the pipe. My first stop at Pipedia reveals that the Duca Carlo is a second of Savinelli, the well-known Italian pipe manufacturer. Savinelli’s history as an Italian pipe maker goes back to 1876 – a rich history and tradition which can be read in Pipedia’s Savinelli article. The Duca Carlo is listed in the main Savinelli article within an extensive listing of “Savinelli made sub-brands, seconds & order productions”. The Duca (Duke) Carlo is listed with the Duca di Milano and Duca di Paolo giving the impression that Savinelli produced these as special lines commemorating these historical figures. With a quick internet search brings me to a Wikipedia article. Duca Carlo reveals an interesting story of a child that died of smallpox at age 3 (See: Carlo, Duke of Calabria):

Carlo of Naples and Sicily (Italian: Carlo Tito Francesco Giuseppe; 4 January 1775 – 17 December 1778) was Duke of Calabria as heir to Naples and Sicily. Born at the Caserta Palace near Naples, he was known as the Duke of Calabria at birth as the heir apparent to his father’s throne. His mother was a daughter of Empress Maria Theresa and thus sister of Marie Antoinette.

A member of the House of Bourbon, he was a prince of Naples and Sicily by birth. He was the hereditary prince of Naples. His birth allowed his mother to have a place in the Council of State, pursuant to his parents’ marriage contract.

Carlo died of smallpox^[1] aged 3. Six of his younger siblings would die of smallpox also: Princess Maria Anna (in 1780), Prince Giuseppe (in 1783), Prince Gennaro (in 1789), Prince Carlo Gennaro (also in 1789), Princess Maria Clotilde (in 1792) and Princess Maria Enricheta (also in 1792). He was buried at the Church of Santa Chiara in Naples.

The only other reference to the Duca series in the Savinelli Pipedia article comes from a photo that does not mention a name, but the stem stamping is clearly from the Duca series of pipes listed. No dating on the picture can be seen. The Savinelli Duca line is confirmed by my next stop. Pipephil (http://pipephil.eu/logos/en/logo-d9.html) gives two examples of Savinelli Ducas – a Duca Carlo and Duca Eraldo. Consistent between each example is the crown stem stamping. Armed with the information that I had gleaned from Dal’s blog, I turned my attention to the pipe itself. Jeff had done a great cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the bowl exterior with a tooth brush and undiluted Murphy’s Oil Soap to remove the grime on the finish of the bowl and the rim top. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. When I received it the pipe looked very good. I took a photo of the rim top and stem to show the condition. The rim top and the inner edge of the bowl were in good condition. The stem was vulcanite and there were some tooth marks and chatter on both sides ahead of the button and on the button surface. The gold crown had lost some of its lustre in the clean up and would need to be touched up.The stamping on the pipe is faint in spots but still is clear and readable as noted above. I removed the stem from the shank and took a photo of the pipe to give a sense of the whole.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. It works to clean, enliven and protect the briar. I let it sit for 15 minutes then buffed it off with a soft cloth and raised the shine. The bowl looks great at this point. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks and chatter on the stem and was able to raise most of it. I filled in what remained with black, rubberized CA glue. Once it hardened I flattened the repairs with a flat file. I cleaned up the repairs and blended them into the surface of the stem with 220 grit sandpaper. I sanded the stem with 320-3500 grit sandpaper to further blend in the repairs on the surface. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. It began to look very good.I touched up the Crown logo stamp on the topside of the triangle taper stem with Rub’n Buff Antique Gold. I worked it into the stamp with a toothpick. I buffed off the excess with a paper towel and polished the stem with some Obsidian Oil.I polished it with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. The photos below show the polished stem. I fit the stem with a Savinelli 6mm Balsa System filter. The fit was perfect and the draw seems remarkably open.This Savinelli Made Duca Carlo Italian Bent Rhodesian with a vulcanite saddle stem is a great looking pipe now that it has been restored. The rich browns and blacks of the contrasting stains came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Duca Carlo Rhodesian is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.87 ounces/53 grams. This beauty will be going on the rebornpipes store in the Italian Pipe Makers section. Let me know if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Cleaning Up a Charming Rossi Featherweight Acorn

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by Kenneth Lieblich

A fine gentleman from Washington contacted me recently and asked if I would restore some pipes for him. Of course, I was only too happy to oblige. This is the first of the four, and it’s the only one that doesn’t have major issues. This is a Rossi Featherweight 44P acorn pipe. It’s a pretty little pipe and I’m sure will serve its owner well. The markings on the pipe were clear and sharp. On the left-hand side of the shank, read Nino Rossi [over] 1886 – and to the right of that, a star. On the right side of the shank was the word Featherweight. On the underside of the shank, was 44P and, to the right of that, at 90 degrees, was the word Italy. On the stem was a stylized letter N. Rossi was founded by Ferdinando Rossi, in Italy, as Fabbrica di Pipe di Radica Rossi. The company dates from the mid-to-late 19th century. I would encourage you to read the Pipedia article on the company – there’s quite a bit of information: https://pipedia.org/wiki/Rossi. The article includes an important detail regarding this particular pipe:

From, approximatively, seventies, until 1985, Rossi pipes were marked with “ROSSI”, into an oval (sometimes there was also “ITALY” on the shank); on the stem, there was “ROSSI”. In these years, appeared the signature “Nino Rossi” (in cursive font): he was the last heir of the factory.

From this point, we can deduce that this pipe is from the 1970s or ‘80s. Here is in an image capture from Pipephil:The pipe was in good condition and just needed some TLC to bring it back to working order. The stem was a bit dirty and thoroughly oxidized. The stummel was in decent shape, but it had a strange residue on the rim. I’d need to look into that more closely. First, I cleaned out the inside of the stem with pipe, cleaners and some lemon infused 99% isopropyl alcohol. It was pretty dirty, but not too terrible. I was more concerned about the oxidation, which was pretty heavy. I scrubbed it down with some SoftScrub cleanser and then tossed it in my deoxidizing fluid to sit overnight. The next day, I managed to scrub off even more oxidation with more SoftScrub. Before sanding the stem, I took out some nail polish and made sure to add it to the stylized N on the left side of the stem. I let that dry before moving on.I also repaired a few small nicks in the stem with some black cyanoacrylate adhesive and let it cure. That done, I proceeded to sand down the stem with my nine micromesh sanding pads. I also used some pipe stem oil during the sanding to bring out some extra lustre and beautify the stem. Just like the stem, I cleaned out the insides of the stummel with pipe, cleaners, cotton swabs, and alcohol. Took a bit of work, but I got it clean. In order to sort out the stuff stuck to the rim, I took a piece of machine metal and gently scraped it away, not wanting to do any more invasive work than I needed to. It came away reasonably easily and I carried on. I then set it up for a de-ghosting session. I put some cotton balls in the bowl and in the shank and saturated them with 99% isopropyl alcohol. I let that sit overnight to allow all of the lingering smells and stains leach out into the cotton. After that it was much improved. I wiped it down with some Murphy’s and finished up by scrubbing the insides with soap, and some tube brushes. I sanded down the stummel with my micromesh pads to make it smooth and lovely. Of course, I added some of my restoration balm to the wood and let it sit for 20 minutes or so. BUT, there was a bit of a problem. The sanding and application of balm revealed some mottling on the surface of the briar. Clearly, there was some remnants of an old lacquer or shellac. It looked awful and I couldn’t let it be. I couldn’t get rid of it with any solvents, so, unfortunately, I had to re-sand the whole thing. That worked and it looked much improved.Finally, I applied some another batch of Before & After Restoration Balm and buffed it with a microfiber cloth. This balm does beautiful things to the wood and really generates a beautiful shine. I then took the pipe to my bench polisher and buffed it with White Diamond and a few coats of carnauba wax. Wow – the pipe really looks lovely.This Nino Rossi Featherweight 44P acorn will suit my friend in Washington very well and I’m sure that he will appreciate smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Doing a Clean up and Restoration of a Kaywoodie Super Grain 5 Medium Billiard

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Blog by Steve Laug

The next pipe on the work table is one that a fellow just dropped by. He had written to me earlier this week about a pipe he found. He wanted to drop it off and have me clean it up for him. Here is his first email.

Steve, found a Kaywoodie medium billiard that I’d like to get cleaned up. Can I drop it off this weekend? Take care, Robert

I replied to him as follows:

Drop it by. Can you send me a photo of the pipe so I can see it? Thanks – Steve

We made an appointment for Saturday or Sunday.

After viewing the photo and talking with Mike about the pipe when he dropped it off I knew what I was dealing with. He found it when he was visiting his parents in New York. I took photos of the pipe once it was dropped off before I worked on it. My evaluation of the pipe included the following observations. The pipe was actually quite clean. The bowl had been reamed quite recently and the internals were clean. The rim top and the inner edge of the bowl showed some damage. There were some nicks and marks on the surface and edge. The walls of the bowl seemed be to quite smooth and did not show any checking or damage from heat or fire. The finish was dark but quite clean. There were just a few nicks and scratches in briar. The stamping was faint but read Super Grain [over] Kaywoodie on the left side. On the right side the numeral 5 was stamped. There was a inlaid white Kaywoodie Shamrock inlaid in the briar on the right top of the shank. The shank was quite long and had a shorter stem. Kaywoodie called the shape a Medium Billiard. The Kaywoodie threaded tenon and stinger had been clipped and filed smooth. The stem was vulcanite and quite clean but had tooth marks on the top and heavier ones on the underside. It is a great looking pipe that I really like the looks of and I think that once it is cleaned up it will be a real beauty. I took photos of the bowl and rim top as well as the stem. The rim top shows the damage and nicks on the top and the inner edge of the bowl. It is uneven and quite messed up. You can see the tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank. It is faint and hard to read but with a bright light and lens it reads as noted above. The pipe is quite nice with the stem removed. You can see the flow of the design and the look of the parts.The inlaid white shamrock/club on the shank side/top was a clear clue to the age of the pipe. I turned to Pipedia to an article entitle Guide to Kaywoodie Pipes to see what I could find that would help date it (https://pipedia.org/wiki/Collector%27s_Guide_to_Kaywoodie_Pipes). I quote a section of the article below. I have highlighted the portions that apply to this particular pipe in red.

THE 1936 KAYWOODIE LINE OF PIPES

The 1936 Kaywoodie catalog lists only four grades of pipes (Table 1). These four grades, however, were available in 140 shapes (see Appendix). These 140 shapes included many that differed only in size (small, medium, large). For example, the “In-Between”, “Colt” and “Freshman” shapes listed in the Appendix were merely smaller versions of the standard shapes, and the “E-Z-Set” shapes were “flat-bottom” versions of the standard shapes.

Table 1: Kaywoodie Pipe Grades and Prices (1936)

Straight Grain: $10.00
Super Grain: $5.00
Carburetor: $4.00
Drinkless: $4.00

As shown in Table 1, the Straight-Grain pipe was Kaywoodies’ top-of-the-line, selling for $10.00 in 1936. The Straight Grain pipe did not appear again in the catalogs reviewed in this research until 1968-69 (see Section 3.4).

The 1936 catalog shows 3 Super Grain models, selling for $5.00 each. One model is introduced as the “New Banded” Super Grain. The banded Super Grain had the white Kaywoodie cloverleaf logo in the bit and a wide metal band. The non-banded (“original”) Super Grain had the white Kaywoodie cloverleaf logo in the shank of the pipe and was offered in two finishes, virgin and miami (slightly darker than virgin). Due to the gap in catalogs used in this research, it is not known precisely when the practice of putting the cloverleaf in the shank of the Super Grains was discontinued (the 1947 catalog shows the cloverleaf on the bit). The Super Grain was later downgraded and many new grades appeared above it (see subsequent sections of this Chapter). The early (original) Super Grains are particularly interesting not only because they were high quality briars, but because they were the only Kaywoodies (in the author’s knowledge) to have the logo inlaid in the shank of the pipe…

Thus, I knew that the pipe in hand was a Super Grain with the inlaid Kaywoodie cloverleaf was done in 1936 and we do not know when it ceased. It had the darker finish called Miami (a darker stain). It was time to work on the pipe.

I started my work on this pipe by reaming the bowl. I cleaned out the remaining cake with a Savinelli Fitsall Pipe Knife. I took it back to bare briar to carefully examine the walls of the bowl. I finished by sanding the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the interior of the bowl. It was quite clean and undamaged. I cleaned out the internals of the bowl, shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners until they were clean. Next, I addressed the damage to the inside edge and top of the bowl. I used a folded piece of 220 grit sandpaper to clean up the inner edge and give it a slight bevel. I smoothed out the damage and once done I wiped it down with a damp cloth to remove the sanding debris. It looked much better than when I started.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned to the stem. It was in good condition but had some buffed tooth marks on the surface and what looked like a repair on the underside next to the button. I painted the surface of the stem with the flame of a Bic lighter to try and lift the marks. I lifted them some but they were still distinctly present. I filled in the marks with black rubberized CA glue and set it aside to cure. Once cured I flattened the repairs with a file and then followed that up with a piece of 220 grit sandpaper. I started the polishing the stem with 600 grit wet dry sandpaper. It looked much better. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. I like to use Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth finish around the bowl sides and shank looks great. The vulcanite taper stem works well with the pipe. The Kaywoodie Super Grain 5 Medium Billiard feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/32 grams. It is a beautiful pipe that I will soon be giving back to Robert who dropped it off for restoration. I am sure he will enjoy it and it will give many more years of service to him.