Tag Archives: removing a varnish coat from a bowl

Restoring and Restemming an Angelo Saddle Stem Bulldog

by Steve Laug

While I was travelling Rob stopped by with a bag containing a pipe that was gift from his daughter. It was a mess with a very thick cake in the bowl, burns and damage to the rim top and inner edge of the bowl. The finish was very worn and the shiny varnish coat was spotty and very damaged. The shank end was coated with a lot of grime and oils and had cracks on the topside of the diamond shank on both right and left sides. The tenon was stuck in the shank and the stem was wrapped in electrical tape to hold it in the shank. The button on the top side was chomped and showed a lot of tooth marks. The underside of the button was cracked and a chunk was missing. The pipe appeared to be a basket pipe from Italy and bore the stamp Angelo on the top left side under the dirt and debris. The crack ran through a portion of it and obscured it. It was a brand I was familiar with and had worked on before. Here are some photos of the pipe as it was initially fit together. I removed the stem from the shank and took a photo of the parts. I also removed the tenon from the shank using a pair of pliers and took a photo of the parts.I took a photo of the stamping on the left topside of the shank and captured crack on that side of the shank as well.Before I started my cleaning up the and crafting a new stem for the pipe I wanted to have a bit of information on the Angelo brand. I personally like to have the background so that when I am working on a pipe I know who carved or made it originally. Then as I work on it I can carry on a dialogue with them (at least in my mind) about my changes. I turned to PipePhil’ site for information (http://www.pipephil.eu/logos/en/logo-a6.html#angelo). I have included a screen capture of the pertinent section and the sidebar information below the photo.Second brand used by the Rovera family (Angelo and Damiano) who produces Ardor, Roverart and Rovera.

I started my work on the pipe by reaming the bowl. You can see the spotty varnish coat of the finish on the bowl and shank in the photos. I started the reaming with a Pipnet Pipe Reamer using the second and third cutting heads to take back the cake to the bare walls. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife to scrape the remnants. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. It looked. much better. I decided to try and remove the spotty varnish coat. I wiped the bowl down with acetone on cotton pads to remove as much as I could. I would need to do some sanding on it as there were still dark spots on the finish that would need to be removed. I went through my bands and found a ferrule style diamond band from the shank end. It was a good fit from the look of it. I heated it with a lighter and pressed it onto the cracked shank. It fit very well and brought the cracks together. It slight covered the “o” on the end of the Angelo stamping. I sanded the top of the bowl with a folded piece of 320 sandpaper to clean up the rim damage and the inner edge. Once it was flattened I used a wooden sphere to further clean up the rim top and to minimize the damage on the inner edge of the bowl. I sanded to remove the darkening around the rim and inner and outer edge of the bowl. It is frustrating, but I forgot to take photos at this point so I posed the bowl after my polishing to show what I had done.I stained the bowl with dark brown aniline stain (Feibings Shoe Dye) and flamed it to set it in the briar. Once the stain cured, I sanded the bowl with sanding pads – 320 -3500 to smooth out the finish and remove all the scratches and excesses. Once again, I forgot to take these photos. I think I am out of the habit of photographing the pipes as I work on them. After sanding the bowl with the 320-3500 grit sanding pads I moved on to polish the briar with 1500-12000 grit sanding pads. I wiped it down with a damp cloth to remove the dust and debris left behind. I rubbed the bowl down with Before & After Restoration Balm and set it aside to let the product do its work. After about 10 minutes I buffed it off with a soft cloth to polish the briar. The pipe bowl and polished band looked very good. I really am rusty after a month of not restoring any pipes. I forgot to clean out the inside of the shank. I used cotton swabs, pipe cleaners – both bristle and fluffy and isopropyl alcohol to work over the inside of the shank. It is much cleaner now that I remembered to do it!I polished the nickel band on the shank with a jeweller’s cloth to give it a shine and protect it from oxidizing. It looked much better with the shine. I set the bowl aside and turned my attention to the new stem I needed to fit on the pipe. The previous stem (origianal??) had many cracks in the saddle portion, the tenon was loose and the whole thing had been wrapped tightly with electrical tape. I went through my stems and found one that would work well wit the bowl. In the photo it looks longer but it is actually about the same length. The tenon will need to be reduced in diameter and the casting marks removed but the stem should look great once it is finished.The next phojto showed the bowl before I had finished it. I started fitting the stem to the shank before I worked on the bowl finish. I used two files to reshape the tenon. I shortened the tenon to match the depth of the shank with the Dremel and sanding drum. Once I had the length correct and the fit of the tenon correct I put it on the shank and took photos of the pipe to show the new look it had with the new stem. It still needed much more work to smooth out the stem surface but it looked good on the shank with the band. I sanded the stem surface with 220 grit sandpaper. I smoothed out the castings on the sides of the stem and the button surface. I sanded the saddle portion and the top and underside of the blade with the 320 sandpaper. It looked better and the fit to the band on the shank end was very good.I sanded the stem further with 320-3500 sanding pads. I worked on the surface of the stem to give it a smooth finish. The finish on the stem was getting smoother with the work.I polished the stem with 1500-12000 grit micromesh sanding pads. It began to take on a rich glow and the surface was very smooth. This reworked and restemmed Angelo Straight Bulldog has a beautiful finish now that the varnish coat has been removed and the bowl restained. It truly has a new lease on life. The medium brown/black finish gives depth to the grain around the bowl and shank. The newly fit polished black vulcanite stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Angelo Straight Bulldog is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.66 ounces/49 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. The fellow who dropped it off will pick up his pipe on the weekend. I am looking forward to seeing what he thinks of it.

Another pipe dropped off for repair and restoration

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by Steve Laug

On Sunday afternoon a fellow stopped by with a bag of parts from one of his first pipes. It was in pieces and he was thinking perhaps it needed a new stem. As I looked at the parts I could see what happened. It also seemed things were missing. The 9mm filter tenon had come loose from the stem and in the process, he lost one of the metal spacers. The spacers were originally an acrylic ring sandwiched between to steel washers. With one missing it made the fit of the stem to the shank crooked as the acrylic spacer was not uniform in its depth. Work would need to be done on the spacer pieces to correct the issues. The pipe appeared to be a basket pipe from Italy and bore the stamp Angelo on the left side. It was not a brand I was familiar with. It had a thick varnish coat that was bubbling all around the sides and would need to be removed. The finish was smooth with small hash marks around the surface of the bowl and shank. The bowl had a thick cake and an overflow of lava on the rim top. The top and inner edges looked good as far as I could tell through the grime. The stem had tooth marks and chatter on both sides and was dirty and scratched from sitting around. I put the stem in the shank part way to have a look at what I had to work with. The order of the rings on the stem as it is in the following photos appears wrong to me. The missing ring changes the sandwich look. I think the washer needs to go against the stem face and the acrylic against the shank to have the right feel. I will need to set those in an order that minimizes the break in the flow of the stem and shank. Here are some photos of the pipe as it was initially fit together. I took the stem off the shank and took a photo of the current look of the pipe. I think there is potential to improve the look as it has some charm and the sitter base is very balanced and functional.Before I started my reworking of the stem and bowl on this problematic pipe I wanted to have a bit of information on the Angelo brand. I personally like to have the background so that when I am working on a pipe I know who carved or made it originally. Then as I work on it I can carry on a dialogue with them (at least in my mind) about my changes. I turned to PipePhil’ site for information (http://www.pipephil.eu/logos/en/logo-a6.html#angelo). I have included a screen capture of the pertinent section and the sidebar information below the photo.Second brand used by the Rovera family (Angelo and Damiano) who produces Ardor, Roverart and Rovera.

I decided to start my work on the pipe by addressing the puzzle of the stem. I took it apart and found that the rings were not glued and could be slipped up and down the tenon. This was a plus in this case so I removed the rings and reversed the order so that the metal spacer separated the vulcanite stem from the acrylic spacer. I fit it in the stem and in the shank for a look. Because the shank is very dirty it is hard to press the stem into the shank all the way but this gave me a sense of the look of the pipe with the rings reverse. I liked it and was pretty sure that the missing metal spacer would have been on the other side of the acrylic. With the order of the spacers to my liking I cleaned out the stem with alcohol, pipe cleaners and cotton swabs to remove the grime in the airway and int seat of the tenon. I cleaned out the tenon at the same time. I coated the tenon end that it in the stem with black CA glue using a tooth pick. Once it was ready I pressed the parts together and set the stem aside to let the glue cure. I like the overall look of the stem at this point. I did not anchor the acrylic ring as there were going to be issues with the fit as it was not round or flat on the face.While the glue cured on the tenon I move to address the bowl. I reamed the cake in the bowl using a PipNet pipe reamer with the second and third cutting heads to take back the cake. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to see that the bowl walls and bottom were in great condition. There was no checking or damage. I used the edge of the Fitsall knife to scrape the lava from the rim top. I decided to remove the bubbling varnish coat next. I used acetone and cotton pads to scrub the thick bubbling varnish coat off the bowl. I was surprised by the way the briar looked with the shiny coat gone. It was a nice looking piece of wood and once cleaned and polished would be quite lovely. I sanded the bowl and shank (carefully avoiding the stamping) with 320-3500 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the dust and debris from the sanding. The briar really was taking on a rich shine. After the sanding and stem work I cleaned out the airway in the shank, mortise and the stem with alcohol, pipe cleaners and cotton swabs. I was surprised by how much more gunk came out of the tenon particularly. The pipe was clean now.I polished the bowl and rim with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each pad with a damp cloth. It took on a deeper shine with each pad. I decided to fit the stem to the shank end before I gave it a rub down with Restoration Balm. The shank was cut at and angle and the stem would not fit flat against it. I put the stem in place and marked it with a pencil to clean up the angle. The top half of the shank needed to be reduced in depth to match the bottom half. I used a folded piece of 220 sandpaper to do the work. I constantly rechecked the fit until I had the face flat and the stem sat correctly. The picture below shows the sanded shank end. I stained the sanded briar with a walnut stain pen to match the rest. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I sanded the stem with 320-3500 grit sanding pads to smooth out the marks. I wiped it down with Obsidian Oil after each sanding pad. The bands and the stem work very well.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again, I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. I used a replacement tenon to make a 9mm converter to fit a stem to be a non-filter stem. I slipped it into the tenon and it fit well.This reworked Angelo Bent Sitter has a beautiful finish now that the varnish coat has been removed and the stem refit. It truly has a new lease on life. The medium brown/black finish gives depth to the grain around the bowl and shank. The rebuilt and polished black vulcanite acrylic stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Angelo Bent Sitter is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.69 ounces/48 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. The fellow who dropped it off will pick up his pipe on the weekend. I am looking forward to seeing what he thinks of it.