Tag Archives: Dunhill Pipes

Restoring a 1955 Dunhill Tanshell ES Long Canadian

by Steve Laug

The next pipe on the table is another one that came to us from the seller in Caldwell, Idaho, USA on 07/12/2025. It is a Dunhill Tanshell Canadian with a vulcanite taper stem. It is in dirty but in good condition as can be seen in the photos below. It is stamped on a smooth panel on the underside of the shank and reads ES [followed by] Dunhill [over] Tanshell [followed by] Made in [over] England⁵ [followed by] circle 4T. The stamping is clear and readable. The pipe has rich Tan and Brown stains on a deep sandblast finish and some amazing grain that the shape follows well. The finish was dusty and lightly dirty with grime in the nooks and crannies of the rugged, deep sandblast. The bowl had a moderate cake and there was tobacco debris in the bowl. The rim top had a thick lava coat in the sandblast rim top and edges. The original white spot short taper stem is dirty and oxidized. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the thickness of the cake and the lava coat on the rim top. There was some tobacco debris in the bottom of the bowl. The stem photos show the condition of the short taper stem ahead of the button. The stamping on the heel of the bowl is clear and readable as noted above. I took a photo of the pipe with the stem removed to give a sense of the proportions of the pipe. It is a real beauty.One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephill helpful site (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The ES is the shape of the pipe which I assume is a Canadian. The Dunhill Tanshell is the finish. Following the Made In England5 gives the year that the pipe was made. The circle 4 T is the stamp for a Tanshell finish.
I turned to Pipedia’s shape charts on Dunhills (https://pipedia.org/wiki/Dunhill_Shape_Chart). I have included the shape charts from the site. The first is the chart as a whole and the second is a larger version of the centre column.
From the above information I could see that I was working on a Canadian shaped pipe. The chart shows that the ES is the stamping for Canadian.

From there I wanted to pin down the date stamp ⁵. I have included the chart below for you to follow (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). The third column is where the 5-year suffix fits. Because the date code was a raised suffix, the suffix ⁵ is added to 1950 making the pipe a 1955 Tanshell long Canadian.I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and both bristle and regular pipe cleaners.I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth. The rim top was still darkened in the grooves of the sandblast.I scrubbed it further with Before & After Briar Cleaner and a brass bristle brush to work the cleaner into the grooves. I rinsed it off and repeated the process until it became cleaner. There is still some darkening in the sandblast that will not come out but it is clean and significantly better.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and worked on the stem. I sanded the oxidation and the tooth marks and chatter with 220 grit sandpaper. I was able to remove all of the light tooth damage on the stem and the majority of the oxidation.I sanded the stem and tenon surface with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I the polished stem and lightly buffed the sandblast bowl and shank with Blue Diamond to polish out the remaining small scratches and raise the shine. I gave the stem several coats of carnauba wax and the bowl several coats of Conservator’s Wax then buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. This turned out to be a beautiful 1955 Dunhill Tanshell CS Canadian. Even the darkening on the rim top does not detract from the beauty of the pipe. The finished pipe is shown in the photos below. The dimensions are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.16 ounces/33 grams. Thanks for walking through the restoration with me as I worked this beautiful little Dunhill sandblast. I will be putting it on the rebornpipes store in the British Pipe Maker Section soon. If you are interested in adding it to your collection let me know. Thanks for looking.

Restoring a Dunhill Tanshell Briar 6475F/T Friendly Cherrywood

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by Steve Laug

The next pipe on the table is another one that came to us from the seller in Caldwell, Idaho, USA on 07/12/2025. It is a Dunhill Tanshell Cherrywood with a vulcanite saddle stem. It is in good condition as can be seen in the photos below. It is stamped on a smooth heel of the bowl and reads 6475 F/T [over] Dunhill Tanshell [over] Made in England¹¹ [over] circle 4T. The stamping is clear and readable. The pipe has rich Tan and Brown stains on a Shell sandblast finish and some amazing grain that the shape follows well. The finish was dusty and lightly dirty with grime in the nooks and crannies of the sandblast. The bowl had a moderate cake and there was tobacco debris in the bowl. The rim top had a thick lava coat on the smooth crowned rim top and edges. The original white spot saddle stem is dirty and oxidized. It had a white Delrin replacement tenon that seemed to be loose. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the thickness of the cake and the lava coat on the rim top. There was some tobacco debris in the bottom of the bowl. The stem photos show the condition of the saddle stem ahead of the button. The stamping on the heel of the bowl is clear and readable as noted above. I took a photo of the pipe with the stem removed to give a sense of the proportions of the pipe. It is a real beauty.One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephill helpful site (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The F/T is the stamp for a fishtail type stem. The Dunhill Tanshell is the finish. Following the Made In England¹¹ gives the year that the pipe was made. The four digit shape number is a bit of a mystery.

I turned to Pipedia’s shape charts on Dunhills (https://pipedia.org/wiki/Dunhill_Shape_Chart). I quote what was written there and have included the shape charts from the site.

The standard catalog currently encompasses thirty-five distinct shapes, each designated by a two-digit numerical code. From time to time, however, the inherent characteristics of a particular piece of briar lend themselves to the creation of a form that exists outside this established repertoire. These unique, non-standard shapes are collectively referred to by the term “Quaint”. The modern four-digit identification system has been successfully in place for more than three decades, serving Dunhill, its commercial partners, and its clientele with proven efficacy.From the above information I could see that I was working on a Cherrywood shaped pipe but the shape number above did not match that. The chart shows that the Cherrywood was a 20 but there is no 20 number on the pipe I am working on. From there I turned to the next chart on the site which gave a digit by digit breakdown of the shape number. I include the chart below and then underneath I give the break down on the number.

The shape number of the pipe is 6475F/T using the chart above here is what the numbers tell us.
The first digit 6 is the group size of the pipe making it a large Group6.
The second digit 4 is the mouth piece which in this case is a ¼ bent taper but the pipe I am working on is a ¼ bent saddle stem which should be a number 5.
The third + fourth digit 75 which does not match anything on the chart above. Even the shape number on the first chart above identifies a Cherrywood as a 20.

From there I turned to another link on Pipedia which gave shape numbers and names on the pipes (https://pipedia.org/wiki/Dunhill_Shapes_List). The site listed that the shape I have in hand is one know as a Group 6 size 475 which is known as a Friendly.

6475 Friendly (=475?) 4 5½” 1950, 1969

From there I wanted to pin down the date stamp ¹¹. I have included the chart below for you to follow (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column is where the 2-year suffix fits. To arrive at the date the suffix ¹¹ is added to 1960 making the pipe a 1971 Tanshell Cherrywood with a saddle stem – a Dunhill Friendly.I also am including a link to a similar pipe in the shape number 475 on the blog that is very similar to the one I am working on.

https://rebornpipes.com/2018/11/09/restoring-an-amazing-1963-dunhill-tanshell-cherrywood-475/

I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth and it looked much better. I worked over the rim top with 320-3500 grit 2×2 inch sanding pads. I wiped the rim top down with a damp cloth after each sanding pad. The crowned smooth rim top looks good.I cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and both bristle and regular pipe cleaners.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and worked on the stem. I sanded the oxidation and the tooth marks and chatter with 220 grit sandpaper. I was able to remove all of the tooth damage on the stem and the majority of the oxidation.While I was working on the stem the white acrylic replacement tenon came out in my hand. It had not been glued in place in the stem so it easily slipped out. This was actually great because I wanted to replace it with a black tenon. I went through my Delrin tenons and found one that was perfect and looked more like the original. I fit it in the shank and to make sure it all fit together correctly.I glued the new tenon in place in the stem with Black CA Glue. Once the glue set on the tenon I worked over the tenon surface with a flat file and 220 grit sandpaper to get a snug fit in the shank. I wiped down the stem and tenon with some Obsidian Oil and it began to look very good. I sanded the stem and tenon surface with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I the polished stem and the smooth portions of the Cherrywood bowl with Blue Diamond to polish out the remaining small scratches and raise the shine. I gave the stem several coats of carnauba wax and the bowl several coats of Conservator’s Wax then buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. This turned out to be a beautiful Dunhill Tanshell 6475F/T Cherrywood Friendly. The finished pipe is shown in the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.48 ounces/42 grams. Thanks for walking through the restoration with me as I worked this beautiful little Dunhill sandblast. I will be putting it on the rebornpipes store in the British Pipe Maker Section soon. If you are interested in adding it to your collection let me know. Thanks for looking.

Restoring a 1962 Dunhill Shell F/T Full Bent Cavalier

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by Steve Laug

The next pipe on the table is another one that came to us from the seller in Caldwell, Idaho, USA on 07/12/2025. It is a Dunhill Shell Briar Cavalier with a briar bowl, a stainless tube that fit snugly in the bowl, a vulcanite bullet that fit on the tube and a knurled cap that fit on the bottom of the bullet with a wool filter pad inserted in it. The thin bent vulcanite stem fit in the top of the bullet and then bullet fit on the tube. It is in good condition as can be seen in the photos below. It is stamped on a smooth heel of the bowl. On the heel of the bowl it is stamped with the shape F/T [over] Dunhill Shell [over] Made in England²[over] circle 4S. The stamping is clear and readable. The pipe has a mix of black, cordovan and brown stains on a Shell sandblast finish and some amazing grain that the shape follows well. The finish was dusty and lightly dirty with grime in the nooks and crannies of the sandblast. The bowl had a moderate cake and there was lava and dust in the sandblasted rim top and edges. The vulcanite bullet piece was oxidized but otherwise looks good. The original white spot stem is on the pipe and is dirty and oxidized. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the thickness of the cake and the lava coat on the rim top. There was some tobacco debris in the bottom of the bowl. The oxidized bullet shaped vulcanite filter shank is visible in the photos. The stem photos show the condition of the stem ahead of the button. I took the stem off the bowl and bullet and took photos of the pipe parts. It is an interesting pipe to look at. The deep sandblast really makes the grain stand out on the bowl sides.I took apart the bullet shank and showed the parts below. The knurled base cap on the bullet unscrewed from the bullet itself. It had a round wool filter pellet that filled the base. The stem and bullet itself are heavily oxidized. The stamping on the heel of the bowl is clear and readable as noted above. The gold ferrule on the shank and cap on the stem looks good. I took a photo of the pipe with the stem removed to give a sense of the proportions of the pipe. It is a real beauty.One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephill helpful site (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The F/T is the stamp for a fishtail type stem. The Dunhill Shell is the finish. Following the Made In England² gives the year that the pipe was made.

The dating chart helped me understand the date stamp ². I have included the chart below for you to follow (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column is where the 2-year suffix fits. To arrive at the date the suffix is added to 1960 making the pipe a 1962 Shell Cavalier.I googled Dunhill Shell Cavalier and found some great information on the line on the site below (https://www.falkum.de/en/dunhill-cavalier-pfeife.html). I quote below:

Dunhill Cavalier pipe, size 4, in full bent shape with Shell Briar finishing.

The Cavalier pipe was especially designed by Dunhill for British officers of the West-Indian and African-corps. The pipe could be taken apart in its pieces quickly (removable bowl, middle part and mouthpiece) so they would fit easily into the breast pocket of a field jacket. In the hot and humid tropics the removable, so called ”watersack“ at the bottom of the basic part proved as a simple, but brilliant solution against the built-up of humidity and condensate.

For many years this special model has been the most much sought-after pipe by Dunhill collectors. Only within the last years Dunhill increased slightly the production of this unusual pipe which is still hard to find.

I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I used a brass bristle wire brush to clean off the debris in the sandblast on the rim top. The sandblast was clean and dry with no debris in the valleys of the sandblast.I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth and it looked much better. I cleaned out the inside of the shank, the bullet with the catchment base and the stem with alcohol, cotton swabs and both bristle and regular pipe cleaners. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the Bullet shank on the pipe. I sanded the bullet with 320-3500 grit 2×2 inch sanding pads. I wiped the bullet down each time with a cloth impregnated with Obsidian Oil. It is looking much better at this point.I polished the bullet with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth impregnated with Obsidian Oil. It really began to take on a shine. I set the bullet aside and turned to address the stem. I sanded the stem surface with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1962 Dunhill Shell F/T Cavalier has a beautiful, unique Dunhill Sandblast finish. The rich Shell finish that is identified with some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill specialized in making. The polished vulcanite bullet and moisture trap look very good. The polished black vulcanite bent taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell F/T Cavalier is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 35 grams/1.20 ounces. This one will be going into my own personal collection. Thanks for walking through the restoration with me as I worked over another beautiful pipe Thanks for your time.

Restoring a Dunhill Shell Briar 60 F/T Gold Spigot Billiard

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by Steve Laug

The next pipe on the table came to us from a seller in Caldwell, Idaho, USA on 07/12/2025. It is a Dunhill Shell Briar Billiard with a gold ferrule and gold capped spigot stem that looked very good. It is in good condition as can be seen in the photos below. It is stamped on a smooth panel on the underside of the shank. On the heel of the bowl it is stamped with the shape number 60 F/T followed by Dunhill [over] Shell Briar [followed by] Made in England¹². The stamping is clear and readable. The pipe has a mix of black, cordovan and brown stains on a Shell sandblast finish and some amazing grain that the shape follows well. The finish was dusty and lightly dirty with grime in the nooks and crannies of the sandblast. The bowl had a moderate cake and there was lava in the sandblasted rim top and edges. The gold ferrule and stem cap are tarnished but otherwise looks good. The ferrule is stamped 14K with makers mark. The original stem is on the pipe and it is dirty and has spots of grime stuck on the surface of the vulcanite. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the thickness of the cake and the lava coat on the rim top. There was some tobacco debris in the bottom of the bowl. The gold ferrule on the shank is shown and is slightly tarnished. The stem photos show the condition of the spigot cap and the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show the deep sandblast grain on the pipe along with the contrasting gold ferrule and stem cap. There was a lot of grime ground into the bowl sides. But it still did not obscure the beauty of the pipe. The stamping on the heel of the bowl and shank was clear and readable as noted above. The gold ferrule on the shank and cap on the stem looks good. I took a photo of the pipe with the stem removed to give a sense of the proportions of the pipe. It is a real beauty.One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephill helpful site (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The 60 is the shape for a taper stem Billiard. The F/T is the stamp for a fishtail type stem. The Dunhill Shell Briar is the finish. Following the Made In England¹² gives the year that the pipe was made.

The dating chart helped me understand the date stamp ¹²^.. I have included the chart below for you to follow (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column is where the 12 year suffix fits. To arrive at the date the suffix is added to 1960 making the pipe a 1972 Shell Briar Spigot.I googled Dunhill Gold Spigot pipes and the search came up with this AI description of the brand and design.

Dunhill Gold Spigot pipes are high-end, collectible briar pipes featuring an 18k or 14k gold tube (spigot) inserted into the mouthpiece, signifying luxury, superior craftsmanship, and excellent smoking quality, often appearing as vintage estate pipes or special editions with distinct markings and rare, ornate designs, like those from the ’70s and ’80s. They represent the pinnacle of Dunhill’s luxury offerings, blending traditional pipe-making with precious metals for a distinctive, refined smoking experience.

I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I used a brass bristle wire brush to clean off the debris in the sandblast on the rim top. The sandblast was clean and dry with no debris in the valleys of the sandblast.I cleaned out the inside of the shank and the stem with alcohol, cotton swabs and both bristle and regular pipe cleaners.I scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the finish with the brush and then rinsed it off with warm water. I dried it off with a soft cloth. I polished the gold ferrule and the stem cap with a jeweller’s cloth to remove the oxidation and to protect the gold from further oxidation. The shine looks very good at this point. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned to address the stem. I sanded the stem surface with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1972 Dunhill Shell Briar 60F/T Gold Spigot Billiard has a beautiful, unique Dunhill Sandblast finish made in 1972. The rich Shell Briar finish that is identified with some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill specialized in making. The polished 14K gold ferrule and stem cap look very good. The polished black vulcanite spigot stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar 60F/T Gold Spigot Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 33 grams/1.16 ounces. This one will be going into my own personal collection. Thanks for walking through the restoration with me as I worked over another beautiful pipe Thanks for your time.

Restoring a 1985 Dunhill Shell Briar 52033Billiard and Rebuilding a Saddle Stem

2 Replies

by Steve Laug

The next pipe on the table came to us from a seller in Cleveland, Ohio, USA on 04/26/2022. It is a Dunhill Shell Briar Billiard with a saddle stem that has been “ridden hard”. It is in rough shape as can be seen in the photos below. It is stamped on a smooth panel on the underside of the shank. On the heel of the bowl it is stamped with the shape number 52033 followed by Dunhill Shell Briar [over] Made in England25. The stamping is faint in spots but still readable. The date number is a bit faint and worn. The pipe has a mix of black, cordovan and brown stains on a Shell sandblast finish and some amazing grain that the shape follows well. The finish was dusty and dirty with grime ground into the nooks and crannies of the sandblast. The bowl had a thick cake and there was heavy lava in the sandblasted rim top and edges. The original stem is on the pipe and it is a mess. The button has a crack on the top side and the underside is missing a huge chunk from the button forward about ¾ of an inch or more. Jeff took photos of the pipe to show what it looked like before he started working on it. He took photos of the bowl and rim top to show the thickness of the cake and the lava coat on the rim top. The bowl is a bit of a mess. The stem photos show the damage on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show the deep sandblast grain on the pipe. There was a lot of grime ground into the bowl sides. But it still did not obscure the beauty of the pipe. The stamping on the heel of the bowl and shank read as noted above. It was faint in spots but it is readable in good light.One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephill helpful site (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The 52033 is the shape for a saddle stem Billiard. The Dunhill Shell Briar is the finish. Following the Made In England25 gives the year that the pipe was made. I did a little more work on the five-digit shape number. On Pipephil’s site I found some information (http://www.pipephil.eu/logos/en/dunhill/cumber1.html#52031). I have included the information below to help interpret the number 52033.

Dunhill pipes are stamped with a four-digit code.
Digit 1: (from 1 to 6) denotes the size of the pipe (the group). In this case it is size 5 pipe.
Digit 2: denotes the style of the mouthpiece (0,1=tapered, 2=saddle). The second digit 2, says that it is a saddle stem which it is.
Digit 3 and 4: denote the generic pipe shape (in yellow in the chart on top). This 03 says it is a billiard.

When 5 digits occur, the meaning of the 4 first remain the same.

The dating chart helped me understand the date stamp 25. I have included the chart below for you to follow (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column is where the 25 year suffix fits. To arrive at the date the suffix is added to 1960 making the pipe a 1985 Shell Briar.I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He reamed the bowl with a PipNet reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl, shank and stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the bowl off with running water and dried it off with a soft cloth. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. The bowl and rim top were in excellent condition. The saddle stem had a small crack in the top of the button and a large piece of vulcanite missing on the underside from the button forward. I took a photo of the rim top to show the condition. You can see the clean bowl and fading of the stain on the rim top. The stem came out looking clean. The issues noted above are visible in the photos below.I took a photo of the underside of the shank to show the stamping. It is clear, though faint toward the stem and readable as noted above. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe.I decided to start my work on the pipe by addressing the significant damage to the stem service. I measured the length of the stem and chose to cut off the damaged portion of the stem. I would lose about ¾ of and inch to an inch in length. I used a Dremel and sanding drum to remove the damaged portion of the stem. I would rebuild a button on the end of the stem.I smoothed out the end of the button on a topping board. I top of the stem had a lot of room to recut the button. The bottom edge was thin. I rebuilt the button on the top and underside of the stem with black rubberized CA glue. Once it cured I would reshape it into a standard button.I set the stem aside to let the rebuilt button cure. I would leave it overnight to get a deep cure. I turned my attention to the bowl. I started by working over the debris in the valleys of the rim top sandblast surface with a brass bristle wire brush. It looked significantly better. I used a black stain pen to touch up the rim top and the top of the shank.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I reshaped the rebuilt button on the stem and shaped the slot in the button with a button saw and small files. I smooth out the shape of the newly formed button and slot with 220 grit sandpaper. It looked very good at this point.I sanded the stem surface with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1985 Dunhill Shell Briar 52033 Saddle Stem Billiard has a beautiful, unique Dunhill Sandblast finish made in 1985. The rich Shell Briar finish that is identified with some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill specialized in making. The polished black vulcanite saddle stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar 52033 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 48 grams/1.69 ounces. This one will be going on the rebornpipes store in the British Pipemakers Section. The shortened, reshaped stem looks good to me. The price is a good entry level Dunhill for the interested Group 5 Billiard. Thanks for walking through the restoration with me as I worked over another beautiful pipe Thanks for your time.

A Well Travelled 1967 Dunhill Shell Briar LB F/T Billiard

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blog by Steve Laug

The next pipe on the table came to us from a seller on Facebook Instant Collection in Oregon City, Oregon, USA on 03/21/2024. It is a Dunhill Tanshell Briar Billiard that is in good condition. The original stem is on the pipe and it is made for a filter. It is stamped on a smooth panel on the underside of the shank. On the heel of the bowl it is stamped with the shape number LB F/T followed by Dunhill [over] Tanshell Briar [followed by] Made in [over] England 7. After that it is stamped with a 4 in a circle [followed by] T for Tanshell. The stamping is clear and readable. The pipe has a mix of tan and brown stains on a sandblast finish and some amazing grain that the shape follows well. The finish was dusty around the nooks and crannies of the sandblast but otherwise fairly clean. The shank had repaired cracks around the end that actually included about 1/3 of the shank and extended up the shank about ½ inch. The bowl had a thick cake in the bowl and there was lava in the sandblasted rim top or edges. The taper stem was dirty and had tooth marks and chatter ahead of the button. Jeff took photos of the pipe to show what it looked like before he started working on it. He took photos of the bowl and rim top to show how clean they were and of the stem to show the condition of both sides of the stem. The photos of the sides and heel of the bowl show the deep sandblast grain on the pipe. There were some dark spots on the back of the bowl, the rim top and spots on the sides. It is a beauty. The stamping on the heel of the bowl and shank read as noted above. It was faint but it is readable in good light.He took some photos of the cracks in the shank. It is clear and visible. It had been well repaired and the repair was well done. To the naked eye the crack is hidden in the valleys and low areas in the sandblast.One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephill helpful site (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The LB is the shape for a larger thick shank billiard and the F/T is the stem shape – a Fish Tail stem. The Dunhill Tanshell Briar is the finish which is corroborated the S at the end of the stamping. The size of the pipe is a Group 4. The 7 following the D of England gives the date the pipe.Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). I turned to Part 2 of the Dating Key and followed the chart. This pipe has a suffix of 8 following the D in England. It is not raised /smaller so that took me to the section on the chart below (column three) which instructed me that the pipe could be dated by adding the suffix 7 to 1960 which made the pipe a 1967 Tanshell Briar. I turned to Pipedia’s section on Dunhill Root Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Tanshell
The Tanshell, introduced between 1951 and 1952, was Dunhill’s fourth major finish and its first significant post-war addition to the product line. It is a light tan sandblast, a finish achieved by using Sardinian briar exclusively through the 1960s. As Sardinian briar is considerably harder and denser than the Algerian variety, the resulting sandblast pattern is far more even and regular in its texture.

The development of the Tanshell was not straightforward. According to John C. Loring, the finish was the product of “certain processes… not previously employed”. The pipe was initially slated to be named the ‘Root Shell’, and a stamp to that effect was ordered in May 1951. Ultimately, however, the name ‘Tanshell’ was chosen, though the stamp for the new name was not received until December. This delay explains why most, if not all, Tanshell pipes manufactured in 1951 did not enter retail distribution until 1952 and were consequently stamped with a 1952 date code.

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline. I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He reamed the bowl with a PipNet reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl, shank and stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the bowl off with running water and dried it off with a soft cloth. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. There were dark spots on the back of the bowl, the back of each side and the back of the rim top. I took a photo of the rim top to show the condition. You can see the clean bowl and darkening on the rim top. The stem came out looking quite good. There are some deep tooth marks and chatter on both sides ahead of the button.I took a photo of the underside of the shank to show the stamping. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe.I started my work on the pipe by dealing with the cracks in the shank. I took photos of the shank cracks. I trickled some clear CA glue into the cracks on the top and underside of the shank. I worked it into the cracks with a tooth pick. I went through my bag of brass bands and found one that fit the shank. It was a snug fit and once glued in place it would pull the cracks tight. I flattened the bottom of the band and put a few spots of glue on the band inside. I pressed it onto the shank for a tight fit. I took some photos of the banded shank. I really liked the look of it and the band worked well to tie the repairs together. I wiped the dark areas on the back of the bowl, rim top and shank with acetone on a cotton pad. I was able to remove the darkening and the bowl was washed out in those spots but it was very clean. I restained the bowl with a brown aniline stain. I applied it with the wool dauber and then flamed it to set it in the grain. I repeated the process multiple times until the colour was consistent all around the bowl sides.Once I had flamed the stain on the bowl I wiped it down with isopropyl alcohol on cotton pads to make the stain a bit more transparent. I wanted to hide the burn and darkening marks and this stain would blend them into the surface a bit more. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I filled in the tooth marks on the top and underside of the stem with a black, rubberized CA glue. Once it cured I used small files to flatten the repaired areas. I sanded them with 220 grit sandpaper to smooth them and blend them into the surface of the vulcanite. I sanded the stem surface with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Dunhill Tanshell Briar LB F/T Chunky Billiard with taper stem has a beautiful, unique Dunhill Sandblast finish made in 1967. The thin brass repair band adds to this great looking pipe that is in almost new condition. The rich brown washed finish that is identified with some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill specialized in making. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Tanshell Briar LB F/T Shell Briar Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will stay with me for a while. I love the thick shank and solid feel of the LB shape. Thanks for your time.

Spiffing Up a Rare Dunhill Bruyere 32 from 1959

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by Kenneth Lieblich

This very handsome pipe came to me from a local gentleman who was letting go of his pipes. I was charmed by this one right away. This is a Dunhill Bruyere 32 billiard pipe, with an attractive tapered, vulcanite stem. It has been stained in the Dunhill version of oxblood – and it sets off the pipe very nicely. Let’s have a look at the markings. On the left side of the shank, we see 32. Further along to the right, we see Dunhill [over] Bruyere. On the right side of the shank, we see Made in [over] England⁹. And further along we also see ① A.What do all these markings mean? John Loring’s book, The Dunhill Briar Pipe, provides many of the answers. The number 32 indicates the shape number – in this case, a billiard with a tapered bit. The word bruyere, of course, means briar, and, in this case, refers to a classic line of Dunhill pipes that dates back to 1910. The 9 found at the end of the word England is slightly raised and this indicates that the pipe was made in 1959 (see below). The encircled number one indicates that this pipe is from Group 1 – the smallest of the pipe sizes. With such a small size, these pipes tend to get damaged, over-smoked, and lost more easily. They have historically been less likely to survive intact over the years, making them uncommon. The letter A is an indication that this is from the smooth, bruyere line. As Loring writes,

1955-1960: the code is a raised, smaller then [sic] the preceding “D” and normally [but not always] underlined 5 through 0.

Most Bruyeres of the patent period will be found with an “A” stamped on the side of the shank near where the shank meets the bowl. When the Root finish was introduced in 1931 the “A” came to mean Bruyere but initially the “A” probably denoted that the pipe was of first quality.

Here is a visual representation of the dating process from Pipephil: Let’s take a closer look at the pipe’s condition. It was in surprisingly good condition, considering its age and size. The stem had only light tooth chatter and scratches – nothing major at all. Also, the oxidation was minimal. The stummel was also great. There were a few small nicks in the briar, but I was sure I could correct those. There was also some lava and/or charring on the rim top, but nothing too bad. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. Fortunately, it wasn’t too dirty.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed that there was a bit of charring, but very mild. I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I also used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.Having completed that, I was able to address the small nicks on the bowl. I dug out my iron and a damp cotton flannel cloth. By laying the cloth over the affected areas and applying the iron to it, the hot and moist steam can cause the wood to swell slightly and return to shape. There was some considerable improvement. It didn’t remove every dent, but it looks much better.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. After that, the tiny spots of bare wood on the rim needed to be tinted in the same colour as the rest of the stummel. I used some of my furniture pens (which is simply dye in pen form) to match the colours. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

This Dunhill Bruyere 32 billiard is a beauty and I have decided to add it to my collection. It was a pleasure to work on. The approximate dimensions of the pipe are as follows: length 4⅞ in. (124 mm); height 1⅝ in. (41 mm); bowl diameter 1¼ in. (31 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is ¾ oz. (23 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Bringing Some Honour Back to a Dunhill 59 Billiard

4 Replies

by Kenneth Lieblich

A gentleman in England contacted me recently about repairing a handsome, old Dunhill Root Briar billiard he had. He communicated to me that the pipe was in dire condition, but was such a good smoker that he needed it brought back to life. As always, I was game, but needed to see the pipe in order to assess the situation. Well, the situation was grave indeed – if this pipe was a person, I might have called a priest to administer Extreme Unction. In this case, however, I opted to be the ‘surgeon’ and I needed to operate. Let’s look at the markings on the pipe, so we know what we’re dealing with. On the left side of the shank, we can see the number 59 (the shape number). Next to that is F/T (which stands for ‘fish tail’ – the type of bit on the stem). Next to that is Dunhill [over] Root Briar. On the right side of the shank, we see Made in [over] England5. At least, I think it’s a five – it could be a six – and this indicates that the pipe was made in either 1965 or 1966. Next to that we see ④ R, which indicates the size of the bowl (group 4) and the R indicates that it is root briar.Oh boy – where to begin? There are very many issues with this pipe. The stem has about as much oxidation as any stem could handle. There is some calcification, and several tooth dents, scratches, and marks. Extra work will be required on this stem. Meanwhile, the stummel is really where the action is. It is very dirty inside and the bowl has a thick layer of cake. There are many scratches in the briar, a few nicks, and some notable chunks missing. There are also six burn marks on the outside of the bowl – that’s pretty impressive. There is grime everywhere on the briar and it has a grungy feel. Furthermore, there is a major and unsightly flat spot (likely an old burn) on the part of the bowl nearest the shank. Finally, there are no fewer than two substantial cracks in the bowl that run quite a distance. I say ‘…no fewer than two…’ because more cracks would be revealed in due course. Naturally, there was considerable damage to be found on the inside of the bowl too.This is an epic repair – it isn’t really restoration or conservation. Regardless, it was fun, nerve-wracking, and educational. Let’s get started! First of all, I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Fortunately, the inside wasn’t too dirty at all – it’s just the outside that needs serious help.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. Quite frankly, the stem is now incomparable with how it started – just look at those photos!As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. However, there was considerable damage, heretofore undiscovered, to the walls of the bowl. We’ll come back to that in a bit.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean. I also used a dental tool to remove the gunk, old glue, and other detritus from the cracks in the bowl.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.Now it was time to get serious. I performed a close examination of the many burn marks on the outside of the bowl. The good news was that they were all quite superficial – there was no deep burning of the wood. The bad news was that there were so many, and they would remain as an interesting detail in this pipe’s history. The two original cracks were now clean – and there were now two more cracks on the opposite side of the bowl. Coupled with the major flat spot I mentioned earlier, this was severe damage and was going to require significant work to salvage. Here is a photographic survey of what I was dealing with. I decided to repair the tiny cracks in the briar next. Before anything else, it is imperative that I ensure that the cracks do not continue to creep after I repair them. To that end, I took a micro-drill bit, inserted it in my rotary tool, and very carefully drilled a hole right through the wall of the shank. That hole will stop the crack from progressing. As you can see, the drill bit is incredibly thin and quite prone to snapping if great care is not taken.The next step is to line these cracks with clear cyanoacrylate adhesive. To prevent the adhesive from dripping into the bowl, I lined it with a piece of duct tape – because cyanoacrylate adhesive does not stick well to it. Applying the adhesive neatly and cleanly is not important at this stage – but being thorough is!Having completed that, I moved on to repairing the grievously damaged interior of the bowl. Prior to my customer’s ownership, this pipe was heavily smoked and not cared-for as it should have been. There are heat fissures throughout the bowl and have resulted (obviously) in the cracks migrating to the outside. To fill damage like this, I used an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It worked superbly. I filled the affected area with the epoxy and let it cure for a full 24 hours.I had a long discussion with my customer in England about how to proceed in addressing the large flat spot, the remnants of the cracks, the chunks missing, etc. – in other words, how do we want the pipe to look in the end? The fact is that there isn’t any all-encompassing solution to this pipe’s aesthetic woes. Having said that, the best of a bad set of options was to round off the top of the pipe and make it look even all around. We know that the cracks will always be there; we know that the burns will always be there; but we can at least do this and make the pipe better. I used my rotary tool and removed some material. I progressed with sandpaper and, below, you’ll see a series of photos which document some of this procedure. Following that, I roughened up the epoxy’s surface (inside the bowl) with 220-grit sandpaper for the next step. I thinly coated the inside of the bowl with a mixture of my wife’s homemade yogurt and activated charcoal. Once hardened, this provided a good, faintly rough surface for a new cake to build. I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. The gentleman from England and I did discuss the possibility of staining the briar – but ultimately decided against it. We felt that stain would not hide the damage well anyway, so why not lean into the scars and accept them. This isn’t quite kintsugi, but it did remind me of it. So, for the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – despite the difficult circumstances.

All done! This Dunhill Root Briar 59 billiard pipe has had a remarkable transformation and it’s hard to believe that it’s the same pipe – perhaps some would say that it isn’t. I am pleased and proud of the work and the results – I certainly hope my customer will be pleased too. I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

This Dunhill Tanshell 0543 Oval Shank Billiard Turned Out to Be A Lot Of Work

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by Steve Laug

This pipe came to us from a seller in Memphis, Tennessee, USA on 08/27/2024. It was a Dunhill sandblast Billiard with and oval shank. The pipe was stamped with the shape number 0543 on the heel of the bowl [followed by] Dunhill Tanshell [over] Made in England16. It was quite clear and readable but there was not any size stamp or circle T as would be expected as it may have been buffed off. There was a thick cake in the bowl and a heavy coat of lava overflow on the rim top. It looked like it may have some burn damage on the inner edge and rim top. The sandblast finish was dirty and dusty looking. The oval taper stem is vulcanite and is oxidized. There are tooth marks and chatter on both sides of the stem ahead of the button. Once I received the pipe I would find a lot more issues with the pipe but what is mentioned above is a good summary. Jeff took some photos of the pipe when he received it to show the general condition. Here is a close up of the bowl and rim top. You can see the heavy cake and the heavy, thick lava coat. The inner edge of the rim appears to have damage from burns on the front and back edge. It really looks to be in bad condition with some heavy damage but once it is cleaned I will know for certain. The photos of the stem show the oxidation, tooth marks and chatter in the stem on both sides ahead of the button. Jeff took photos of the sides of the bowl to show the interesting grain in the sandblast. The swirls and depths of the sandblast are intricate and quite beautiful. The stamping on the underside of the shank is shown in the photo below. It looks very good and readable. There are a few faint spots but overall it looks very good. It reads as noted and explained above. One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephil helpful site (http://pipephil.eu/logos/en/dunhill/tanshell1.html). The stamping is interpreted as follows: The number 0543 is the shape number for a Billiard. The Tanshell stamp refers to the finish. The 16 following the D of England gives the date the pipe.Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has a 16 following the D in England. It is the same size as the D so that took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made posterior to 1954. I followed the link following the “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column (suffix 11…39) led me to the section with a 16 after the D in England. There was a directive for dating the pipe spelled out as follows: 1960 + suffix which gives the pipe a date of 1976. I then turned to Pipedia’s section on Dunhill Root Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Tanshell

The first lot was distributed in 1952 (usually made using Sardinian briar). The prototype was called “Root Shell “, produced in 1951. The Tanshell is a light tan sandblast. Sardinian briar was used for this sandblast. There is a distinct contrast in the sandblasts using Sardinian as opposed to Algerian briar. The Sardinian is much denser and much harder. The resulting pattern, when blasted, is far more even and regular both in terms of the surface texture and the finish.

The Tanshell was Dunhill’s fourth finish and its first major post-war line addition. Introduced in 1951/1952 the Tanshell was a naturally stained sandblasted pipe made exclusively from Sardinian briar through the 1960s. The Tanshell apparently was not simply a light stained Shell but rather was also the product of “certain processes [unrevealed] not previously employed.” Initially, it appears that the pipe was to be named the Root Shell and a stamp to that effect was ordered and received by Dunhill in May 1951. Ultimately, however, the name Tanshell was settled upon but the stamp for the Tanshell name was not received by Dunhill until the beginning of December. Thus while the Tanshell was in production in 1951 it appears that most if not all Tanshells made in that year did not enter into retail distribution until 1952 and were given a 1952 date code. Loring, J. C., The Dunhill Briar Pipe, The Patent Years and After (self-published, Chicago, 1998).

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline

I turned to work on the pipe itself. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. At first glance the pipe looked good when I received it. I took a photo of the rim top to show the damage to top and inner edge. It is burned on the front inner edge and back inner edge of the bowl and the rim top. The top is not flat but there is a dip on the front and back in the burn. There also appears to be some cracks on the surface of the rim extending down the back side of the bowl. I will need to examine it further. I ran a finger on the inside of the bowl and the wall was damaged exactly under the cracks on the exterior. There was some significant damage that would need to be addressed. The stem looks quite clean with some light marks on both sides.I took a photo try to capture the stamping on the heel of the bowl and shank. It is clear in spots but also shows some fading. I took a photo with the stem off the shank to give a sense of what the pipe looks like.Now it was time to tackle all the damage on the rim top and edges and then the cracks in the bowl and the burn damage happening on the inside behind the cracks. It really was a mess that I was not expecting when I pulled the pipe out of the box to work on. I used a brass bristle brush to knock off the damage and clean off the remaining charred briar on the rim top. I needed to clean it so I could see the cracks. It was better but the cracks are not visible in the photo below. The first is in the middle of the rim top at the back in the photo below. The second one is not far from it on the right side. I have drawn arrows to point them out in the photo below. To further prepare the top for the repairs to the cracks across the rim and down the back of the bowl I decided to further remove the damage on the surface and inner edge. I used a wooden half sphere and some 220 grit sandpaper to flatten the top and clean up the inner edge. I then topped the bowl with 220 grit sandpaper on a topping board to take care of the dips in the rim top that made it uneven. I wiped the bowl and rim down with a damp cloth to remove the sanding dust and then used some clear CA glue to fill in the crack. I used a dental pick to trace it through the cracks on the bowl side and the rim top. I pressed some briar dust into the repaired areas to fill in the opening of the hairline crack. I pressed it into the glue with a dental spatula. I used a wire brush to knock of the high spots of the repair. I then used my Dremel and a burr to follow the patterns of the surrounding sandblast to blend the repairs on the surface into the surrounding briar. I used the same burr to clean up the repairs on the rim top and to approximate a sandblast style finish that I had removed to do the repairs. It came out looking quite good. I used a Maple and a Cherry Stain Pen to match the colour on the surrounding briar on the back side of the bowl and the rim top. The colour matched very well.With the external cracks repaired, I mixed up a batch of JB Weld to address the damaged area on the inside of the bowl behind the exterior cracks. I spread it over the damaged area with a dental spatula until the area was covered and the wall repair was smooth with no dips or divots in the surface. I set the bowl aside to let the repair cure. Once it cured I sanded the bowl walls smooth with 220 grit sandpaper wrapped around a piece of dowel. Once the repair on the inside had hardened to touch I gave the bowl a coat of Before & After Restoration Balm. I worked it into the surface of the briar with my finger tips and a shoe brush to get it into the depths of the sandblast. I let it sit on the briar for 20 minutes then buffed it off with a soft cloth. It looked quite amazing. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a lighter to lift the marks. I was able to lift some of them a lot and the those that remained I filled in with some rubberized Black CA glue. I set it aside to cure. Once it had cured I used a small file to flatten it into the surface. I sanded the repaired areas with a folded piece of 220 grit sandpaper. It looked much better. I further sanded it with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each sanding pad with a damp cloth. It began to look much better at this point.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1976 Dunhill Tanshell 0543 Oval Shank Billiard with a taper fishtail stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The repairs to the rim top and back of the bowl look very good. The inside is once smooth again. The reddish-brown finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill specialized in making. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Tanshell 0543 Oval Shank Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.23 ounces/34 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. If you are interested in adding it to your collection I will be adding it to the British Pipe Makers Section of the rebornpipes store. Thanks for your time.

Breathing life into a Dunhill Bruyere 780 F/T Oval shank Brandy with a lot of issues

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by Steve Laug

This afternoon after work I decided to work on the pipe that we picked up from our contact in Copenhagen, Denmark on 08/09/2024. It was one that was in rough shape. I think that probably it was a beautifully grained oval shank Brandy with a vulcanite taper stem when it was purchased. It has travelled a hard road before it even made the journey from Copenhagen to us. The pipe is stamped on the left side of the and reads 780 F/T [followed by] Dunhill [over] Bruyere. On the right side of the shank it is stamped Made in England (three lines) [followed by] 4 in a circle [followed by] A. There did not seem to be any date number following the D in England. The briar is in rough condition and dirty from use with a moderate cake in the bowl and a light overflow of lava on the rim top as well as damage on the crowned rim top. In one of the photos Jeff included there was what appeared to be a hairline crack in the side of the bowl. There is a shank repair rejoining the bowl and shank. It is well done. The stem fit well against the shank end. The vulcanite taper stem was oxidized, calcified and had some light tooth chatter on the top and underside of the stem ahead of the button. There was a Dunhill White Spot logo in the top of the stem. Judging from the repairs and the crack it was obviously someone’s favourite pipe and deserved some attention. Jeff took photos of the pipe before he started his clean up work on it. I have included them below. Jeff took some close up photos of the bowl and rim top. You can see the damage on the crowned rim top. The inner edge of the rim shows some damage around the entire inner edge. There appears to also be some damage on the outer edge as well. The photos of the stem show the oxidation, calcification and tooth marks on the stem ahead of the button. Jeff took photos of the sides of the bowl to show the interesting grain on the Brandt shaped bowl and shank. It appears that there is either a hairline crack in the bowl side of perhaps it is deep scratch. I will check that once the pipe arrives. Jeff also captured a look at the left side of the bowl and it was definitely a fine crack. I would need to examine it further and see how extensive it was and how deep it extended into the briar.He took photos of the stamping on the sides of the shank. It is faint in spots but readable as noted above. In the first photo you can see the shank repair that has been done to the pipe. It is between the shape number 780 and the F/T stamp.I turned to Pipedia’s section on Dunhill Root Briar Pipes to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Bruyere

The original finish produced (usually made using Calabrian briar), and a big part of developing and marketing the brand. It was the only finish from 1910 until 1917. A dark reddish-brown stain. Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red.

There was a link on the above site to a section specifically written regarding the Bruyere finish (https://pipedia.org/wiki/Dunhill_Bruyere). I turned there and have included the information from that short article below.

Initially, made from over century-old briar burls, classified by a “B” (denoted highest quality pipe); “DR” (denoted straight-grained) and an “A” (denoted first quality), until early 1915. After that, they became a high-end subset to the Dunhill ‘Bruyere’. The DR and B pipes, a limited production, they should be distinguished as hand-cut in London from burls as opposed to the Bruyere line which was generally finished from French turned bowls until 1917, when the Calabrian briar started to be used, but not completely. Only in 1920 Dunhill took the final step in its pipe making operation and began sourcing and cutting all of its own bowls, proudly announcing thereafter that “no French briar was employed”.

Bruyere pipes were usually made using Calabrian briar, a very dense and hardy briar that has a modest grain but does very well with the deep red stain.

“Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red. The Shell finish was the original sandblast with a near-black stain (though the degree to which it is truly black has varied over the years). Lastly, the Root finish was smooth also but with a light brown finish. Early Dunhill used different briars with different stains, resulting in more distinct and identifiable creations… Over the years, to these traditional styles were added four new finishes: Cumberland, Dress, Chestnut and Amber Root, plus some now-defunct finishes, such as County, Russet and Red Bark.”

There was also a link to a catalogue page that gave examples and dates that the various finishes were introduced (https://pipedia.org/wiki/File:Dunnypipescatalog-1.png). Armed with that information it was time to work on the pipe. I needed to examine the pipe more carefully at the shank repair and the potential cracks on the left side of the bowl. Lots to think about as I went to work on this bowl.

Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the remnants of cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and undiluted Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl of the pipe. He rinsed it with running water. He dried it with a soft cloth. He was able to remove all of the debris in the briar leaving only the damage on the rim top and inner edge of the bowl. The small crack on the left side was clean and visible. I took photos of the pipe to show its condition before I started my work. I took a close up photo of the rim top to show the condition of the top and edges of the rim. The top and the inner edges show some burn damage and nicks. The stem photos show the light tooth marks and scratching on the surface of the vulcanite.I took photos of the stamping on the sides of the shank to capture the words if possible. It was faint as noted but could be read. I removed the stem and took a photo of the parts of the pipe to give a sense of the proportion of the parts to the whole. It is a well designed and made pipe.I decided to begin by addressing the damage on the rim top and the inner edge. I carefully sanded the edge with a folded piece of worn 220 grit sandpaper to smooth out the damaged areas and clean up the surface. I wanted to smooth out the damage and the darkening on the inner edge. It was a good start. More would need to be done before it was smooth enough to my liking. I examined the bowl to understand the depth and nature of the crack. I was surprised in some ways to see that there was not just the one crack that Jeff captured but there were a few small hairline cracks on both sides and the front and back of the bowl. The inside of the bowl and the rim top were crack free so I was dealing with surface cracks as far as I could see. It is just a guess, but I think that with the shank repair it appeared to me that the pipe was dropped and the cracks are pressure cracks that happened when the bowl broke loose from the shank and hit a hard surface. To further support this surmise the heel of the bowl had some road rash on it where it had hit a hard surface.

To give a sense of the nature and location of the cracks, I marked the thin hairline cracks (none go deep in the surface) with a black Sharpie pen. I took photos of the marks on the bowl. They go around the bowl almost all of them at the same horizontal position on the bowl sides. There were also two thin vertical cracks – one on the back and one on the front of the bowl all starting at the same height on the briar as the horizontal cracks but none going to the time edge or top. As noted there were road rash marks on the heel of the bowl. I marked the cracks with a black pen on the briar using a magnifier. They are all hairline cracks that seem to be in the surface. I probed the cracks with a dental pick and found that they were only surface. None were deeper than the first one that Jeff pictured above. I filled them in with very thin CA glue so that it would seep into the cracks. I pressed it into the cracks with a dental pick tip. I set it aside to dry. Once the glue repairs cured I sanded the surface with 220 grit sandpaper to smooth them out and blend them into the surface of the bowl. They would be less visible and the repairs would be solid once I was finished. I sanded the bowl with 320-3500 grit 2×2 inch sanding pads to further blend in the repairs, the rim top shaping and to smooth out the joint of the shank repair on the underside. I wiped the briar down after each sanding pad with a cloth and olive oil. The bowl began to take on a shine by the last sanding pad and the repairs are less visible. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each sanding pad to remove the sanding debris from the surface. It looked very good by the time I finished. I decided to de-ghost the bowl to remove the smell that was very present. I pressed cotton bolls into the bowl and used an ear syringe to fill it with alcohol. I plugged the shank end with another cotton boll and let it and it sit. The process would also serve as a way to check that the cracks did not go all the way from the bowl interior to the outside. If any did go through they would weep with alcohol and cotton balls in the bowl. The repaired cracks did not leak and once the cotton was removed the smell was gone. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With the bowl finished I set it aside and turned my attention to the stem. I sanded out the light tooth marks and chatter in the vulcanite with 220 grit sandpaper. It did no take to long to remove them all. It looked better.I further sanded it with 320-3500 grit 2×2 inch sanding pads and smoothed out the sanding marks further. I wiped it down after each sanding pad with an Obsidian Oil cloth to remove the sanding debris. It was looking very good by the last pad.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with some Before & After Pipe Polish – both Fine and Extra to deepen the shine. I wiped it down with a final coat of Obsidian Oil and set it aside to dry. This Dunhill Bruyere 780F/T Group 4 Oval Shank Brandy is a surprisingly beautiful looking in spite of and probably because of the repairs. The red and brown stain on the bowl works well to highlight the grain. The polished black vulcanite taper stem adds to the mix. With the grime gone from the finish and the bowl it was a beauty and is eye-catching. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Bruyere 780F/T Brandy is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 34 grams/1.20 ounces. It will soon be added to the British Pipe Makers Section on the rebornpipes store.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.