Tag Archives: Bertram pipes

Restoring the last of 11 pipes sent for restoration – a Bertram 30 Bent Billiard

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) but going over it again I found I was right the first count. There were six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.The last pipe I had to work on was a Bertram Bent Billiard that needed to be cleaned up and restored. This last one is from Jack’s 11 pipes – a dirty, dull Bertram with an oxidized tapered vulcanite stem that I swapped with a straight billiard. The pipe is stamped on the left side and reads Bertram [over] Washington D.C. centered on the shank. There is a shape number 30 on the underside of the shank. The finish had a lot of grime ground into the bowl and some nicks and flaws where the fills were shrunken or broken around the sides. The bowl was moderately caked with a light lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The new stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside ahead of the button. The photos show the condition of the stem surface. There were no markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and overflow of lava on the rim top. The photos of the stem show the calcification, tooth marks and chatter on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.As I have worked on a lot of Bertram pipes in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some mixed grain around the bowl. This pipe has a Grade 30 stamp on it. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top came away clean. Once I cleaned the bowl with the soap I brought it back to the work top and examined it. This was a pipe full of fills around the rim top and the right front side of the bowl. All were shrunken and need of repair. I filled in all of the damaged fills with clear CA glue. I smoothed them out with a dental spatula. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the briar. Once finished it looked much better. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. I wiped the briar down with a drop of Olive Oil to see if I have any areas that I still needed to work on. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I made a decision about putting the short taper stem to the bent Billiard and putting a nice saddle stem on the straight Billiard. This new stem was the right length for this smaller Bent Billiard and was very close to the diameter of the shank – slightly larger but very workable. It would take some work to clean up but it would look good once it was finished. The taper stem had a small bite through on the underside ahead of the button. I greased a pipe cleaner and inserted it in the airway below the small hole. I filled in the tooth marks in the top of the stem as well. I removed the pipe cleaner to continue working on the stem. I cleaned out the airway in the stem with pipe cleaners and isopropyl alcohol. It was a dirty stem. I sanded the stem surface and repairs with 220 grit sandpaper. I was able to flatten the repairs and also remove some of the oxidation. It would need more sanding but I turned to the make the slot in the button. I reshaped the entrance of the airway in the stem end with needle files. I used oval and round files to reshape the entrance into an oval shape. It looked much better. I used my heat gun to soften the vulcanite. Once it was soft enough to shape I bent it at the right angle to match the flow of the curves of the bowl. I set the bend in the stem with cold running water and took a photo of the newly bent stem. I removed the stem from the shank and sanded it with 220 grit sandpaper to adjust the fit to the shank. By the time I was finished sanding it the stem very well to the shank and the transition was smooth.I sanded the surface of the new vulcanite stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC Smaller Bent Billiard 30 with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 47 grams/1.69 ounces. This final pipe of Jack’s is another beautiful pipe that I will send to him later this week. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring the 10th of 11 pipes sent for restoration – a Bertram Straight Billiard

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) but going over it again I found I was right the first count. There were six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram Straight Billiard that needed to be cleaned up and restored. This next one is from Jack’s 11 pipes – a dirty, dull Bertram with an oxidized tapered vulcanite stem. The pipe is stamped on the left side and reads Bertram [over] Washington D.C. centered on the shank. There is no shape number to be seen. The finish had a lot of grime ground into the bowl and some nicks and flaws where the fills were shrunken or broken around the sides. The bowl was moderately caked with a light lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside ahead of the button. The photos show the condition of the stem surface. There were no markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and overflow of lava on the rim top. The photos of the stem show the calcification, tooth marks and chatter on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some mixed grain around the bowl. This pipe does not appear to have a Grade stamp on it but the fills make my think a lower grade due to the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it. I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed  the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. Once cleaned the bowl with the soap I brought it back to the work top and examined it. This was a pipe full of fills around the heel of the bowl. All were shrunken and need of repair. I filled in all of the damaged fills with clear CA glue. I smoothed them out with a dental spatula. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the briar. Once finished it looked much better. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I made a decision about switching the short taper stem on this pipe to one of the other Bent Billiards that I needed to restem. I went through my stems and found one that did not have a tenon but was very close to the diameter of the shank – slightly larger but very workable. I would use the original stem on the bent. I chose this saddle fishtail stem for this one. It would take some work to clean up bu tit would look good.  I cleaned out the the airway in the stem with pipe cleaners and isopropyl alcohol. It was a dirty  stem.To fit the tenon to the shank I used several flat files and reduced the tenon size. I cleaned it up with a Dremel and sanding drum, flat files and sand paper until the fit was snug in the shank. It was going to work well.I sanded the saddle portion of the stem with 220 grit sandpaper to adjust the fit to the shank. By the time I was finished sanding it the stem very well to the shank and the transition was smooth. I sanded the surface of the new vulcanite saddle stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC Straight Billiard with a saddle stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 51 grams/1.73 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the last of the pipes. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring the 9th of 12 pipes sent for restoration – a Bertram 60 Bent Billiard with a new stem

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) There are 12 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 60 Bent Billiard that needed to be restemmed next. This next one is from Jack’s 12 pipes – a dirty, dull Grade 60 Bertram with a ruined tapered vulcanite stem. It is of note that the pipe had a previously snapped and repair shank. The work was well done but would need to be touched up a bit. The pipe is stamped on the underside side near the stem with the Grade 60 number. On the left side it is stamped Bertram [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some nicks and flaws around the sides of the bowl. The bowl was moderately caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The ruined stem was calcified, oxidized, dirty and had tooth chatter and cracks on the top and underside of the button and ahead of the button. I believe it is a replacement as the tenon is short and the stem too long for the proportions of the pipe. The photos show the condition of the stem surface. It will need to be replaced. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the damaged (I would say ruined) stem show the thick calcification, tooth marks, bite throughs, cracks in the button and heavy damage in the vulcanite on the top and underside of the stem and the button. I took photos of the briar plug in the heel of the bowl and the crack around the shank just ahead of the bowl. It has obviously been repaired and there are places that the repair has chipped and shows wear and damage. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was faint but still readable as noted above. The 60 stamp was more faint on the underside but is visible with a lens. This was obviously someone’s favourite pipe and went through multiple large repairs to keep it working. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some stunning mixed grain around the bowl. This pipe has a 60 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. Once cleaned the bowl with the soap I brought it back to the work top and examined it. Not only had the cracked shank been repaired which I had already seen clearly, there was also a plug in the bottom of the bowl where some one had repaired a burned through area. This was a pipe full of surprises.I decided to address the two repairs – the shank and the damage around the plug first. I sanded the repairs with 220 grit sandpaper to clean them up further. Once smooth I wiped the bowl down with a damp cloth and then filled in the damaged areas with clear CA glue and briar dust. Once the repaired areas cured I sanded off the mixture with 220 grit sandpaper to smooth them out and start the process of blending them into the surrounding briar. With the repairs larger than life and very obvious with the current finish on the pipe, I decided to stain it. I used a Dark Brown Aniline stain. I applied it with a dauber and flamed it with a lighter to set it in the briar. I set it aside to let the stain cure. Once the stain cured I wiped the bowl down with isopropyl alcohol on cotton pads to remove some of it and make the stain more transparent. It took some work but sanding it further would do the job and blend in the light spots as well. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I went through my stems and found one that was very close to the diameter of the shank – slightly larger but very workable. I would pitch the chewed and cracked stem in light of this fishtail one. This new one would need a lot of work to clean up but it would look good. To fit the tenon to the shank I used several flat files and reduced the tenon size. I cleaned it up with a Dremel and sanding drum, flat files and sand paper until the fit was snug in the shank. It was going to work well.It was a used stem so it had some tooth marks and chatter on the stem. I “painted” the stem surface with the flame of a lighter to lift them. I was able to lift some. I filled in what remained with black rubberized CA glue. With the work done other than fitting the stem to the shank perfectly I decided to bend the stem to fit the shank. I heated the stem with a heat gun, moving the stem over the hot air until it became soft and flexible. I bent it at the angle needed over the round of the bunch buffer in the background.I worked on the diameter of the stem at the shank first with my Dremel and sanding drum to get it close to what I wanted. I followed that by sanding it with 220 grit sandpaper. I constantly checked the fit on the shank and once I had it ready I wiped the stem down with a bit of Obsidian Oil and took the photos below. It began to really look very good.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I cleaned out the drilling and sanding debris from the airway in the stem with pipe cleaners and isopropyl alcohol. It was clean other than the dust.I am excited to finish this Bertram Washington DC 60 Bent Billiard with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 50 grams/1.80 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 2 pipes. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring the 7th of 11 pipes sent for restoration – a Bertram 30 Bent Billiard with a new stem

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 30 Bent Billiard that needed to be restemmed next. This next one is from Jack’s 11 pipes – a dirty, dull Grade 30 Bertram with a ruined tapered vulcanite bite proof stem. The pipe is stamped on the underside side near the stem with the Grade 30 number. On the left side it is stamped Bertram [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was moderately caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The ruined replacement twin bore, or bite proof stem was calcified, oxidized, dirty and had tooth chatter and many bite throughs and chips on the top and underside near the button. The photos show the condition of the stem surface. It will need to be replaced. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the damaged (I would say ruined) stem show the thick calcification, tooth marks, bite throughs and heavy damage in the vulcanite on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram  stamp was clear and readable as noted above. The 30 stamp was more faint on the underside but is visible in person. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. I took a photo of the bite proof stem end showing the twin bore airways in the button. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Prince has stunning straight and flame grain around the bowl. This pipe has a 30 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim with a folded piece of 220 grit sandpaper and was able to remove the darkening.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. As I cleaned it up, I noticed that the fills on the right side and the front mid bowl were shrunken and damaged. I filled them in with clear CA glue and briar dust. Once the repair cured I sanded it with 220 grit sandpaper to flatten the repair and blend it into the surface of the briar.I sanded the bowl it with 320-3500 grit sanding pads to finish the rim top, the bowl and shank. The briar began to take on a rich shine and the darkening on the top was gone and the fill blended in better with work. The photos tell the story. I remembered that I had forgotten to clean the pipe. I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got it.I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I went through my stems and found one that did not have a tenon but was very close to the diameter of the shank – slightly larger but very workable. I would pitch the chewed up twin bore stem in light of this fishtail one. I pushed a tenon in the stem for the photos below. I would need to secure once I started.I gave the threaded end of the tenon a coat of black CA rubberized glue and pressed it into the stem. I turned it until all was aligned and straight and then secured it until the glue hardened and the tenon was solid.Since there was little to do on the stem other than cosmetic adjustments I decided to give it a slight bend to match the damaged stem and the flow of the bowl. I have found that if I “paint” the area where I want the bend with a lighter until the surface softens I can save getting my heat gun out. I do this while the stem is on the pipe. Once the surface was soft I press the top of the bowl and the stem down against my worktable to get the bend in place. I let it sit that way with pressure from my hand until the rubber of the stem cools. You can speed up the process by putting the stem under cold water but I did not do this on this pipe. Once cooled I took a photo of the look of the bent stem. Those paying attention to the photos of the bowl work will see that I bent the stem before I did any of the clean up on the bowl 😉I worked on the diameter of the stem at the shank first with my Dremel and sanding drum to get it close to what I wanted. I followed that by sanding it with 220 grit sandpaper. I sanded the rest of the stem to clean up the casting marks on the sides and button end. I constantly checked the fit on the shank and once I had it ready I wiped the stem down with a bit of Obsidian Oil and took the photos below. It began to really look very good.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I cleaned out the drilling and sanding debris from the airway in the stem with pipe cleaners and isopropyl alcohol. It was clean other than the dust.I am excited to finish this Bertram Washington DC 30 Bent Billiard with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 49 grams/1.73 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 4 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring the sixth of 11 pipes sent for restoration – a Bertram 25 Pot with a Bite Proof Stem

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 25 Pot next. This next one is from Jack’s 11 pipes – a dirty, dull Grade 25 Bertram with a tapered vulcanite bite proof stem. The pipe is stamped on the underside side near the stem with the Grade 25 number. On the left side it is stamped Bertram [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was moderately caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside near the button. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the stem show the thick calcification, tooth marks and damage in the vulcanite on the top and underside ahead of the button. I took photos of the stamping on the left and underside of the shank to capture it. It was clear and readable as noted above. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. I took a photo of the bite proof stem end showing the twin bore airways in the button. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Prince has stunning straight and flame grain around the bowl. This pipe has a 25 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. I cleaned the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It also was very dirty.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim with a folded piece of 220 grit sandpaper and was able to remove the darkening.As I cleaned it up, I noticed that the fill on the right side, mid bowl was shrunken and damaged. I filled it in with clear CA glue and briar dust. Once the repair cured I sanded it with 220 grit sandpaper and flattened the repair and blended it into the surface of the briar.I sanded the bowl it with 320-3500 grit sanding pads to finish the rim top, the bowl and shank. The briar began to take on a rich shine and the darkening on the top was gone and the fill blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface as I polished it. The repaired fill is large but it is smooth and solid. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I turned my attention to the stem. The calcification was thick on the areas where there were tooth marks and a potential bite through on the surface. To get things cleaned up, I “painted” the surface of the vulcanite where the tooth marks were with the flame of a lighter. I greased a pipe cleaner with Vaseline and inserted it in the left side of the twin bore stem. I filled in the bite through area and some of the deeper marks on both sides with a rubberized Black CA glue. After it cured I flattened the repairs with a small flat file.  I flattened the repaired areas and recut the edge of the button with a small file. Once it was cleaned up I refilled the remaining tooth marks with more black rubberized CA glue. I set it aside to let the repairs cure then filed them with a small file. Once they were flattened I sanded them with 220 grit sandpaper. I sanded the rest of the stem to clean up the oxidation and calcification on the surface. It began to really look better. I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to remove the remaining oxidation. I dry sanded the surface until I have removed all of the oxidation and the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. The repaired areas show  some  difference  in  the  black but  are  very  smooth. I am excited to finish this Bertram Washington DC 25 Pot with a twin bore bite proof stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Pot is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 36 grams/1.31 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 5 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring the fifth of 11 pipes sent for restoration – a Bertram 95 Classic Prince

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 95 Classic Prince next. This next one is from Jack’s 11 pipes – a beautifully grained Prince Grade 95 Bertram with a tapered vulcanite stem. The pipe is stamped on the underside side near the stem with the Grade 95 number. On the left side it is stamped Bertrams [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside near the button. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the stem show the tooth marks and damage in the vulcanite on the top and underside ahead of the button. I took photos of the stamping on the left and underside of the shank to capture it. It was clear and readable as noted above. I removed the stem and took a photo of the parts to give a sense of the  look of the pipe. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Prince has stunning straight and flame grain around the bowl. This pipe has a 95 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. I cleaned the bone tenon and the inside of the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It also was very dirty.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed  the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim with a folded piece of 220 grit sandpaper and was able to remove the darkening.I finished sanding the bowl it with 320-3500 grit sanding pads to finish the rim top and the bowl and shank. The briar began to take on a rich shine and the darkening on the top was gone. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I turned my attention to the stem. I scrubbed the surface with Soft Scrub Cleanser to remove the oxidation. It worked quite well. I “painted” the surface of the vulcanite where the tooth marks were with the flame of a lighter. I filled in the deep tooth marks that remained with a rubberized Black CA glue. After it cured I flattened the repairs with a small flat file. I sanded the repairs further to flatten out the tooth chatter with a folded piece of 220 grit sandpaper. Progress was happening! I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to remove the remaining oxidation. I dry sanded the surface until I have removed all of the oxidation and the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC 95 Classic Prince. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Prince is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 42 grams/1.48 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 8 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Cleaning up a Dull and Dirty Bertram 80 Straight Apple

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by Steve Laug

I have been working lately replacing tenons on bowls in my own work box. After 6 of them I am ready for something different. While I was in Florence, Italy I had received and email from Jack regarding some pipes that he had that needed some work. Here is his email.

I have a Dunhill from unknown era, a Hardcastle, and possibly a third pipe that could use your workmanship. If you’d like, I can send you pictures of the pipes so you know what condition they’re in. Please let me know the necessary details! — Jack

We chatted about that and I suggested he email me when I returned to Canada. He wrote back and asked me to work on not three but four pipes. He listed what he had and I thought these would be an interesting diversion from tenon replacement work.

Are you still willing to entertain restoring/refurbishing a few pipes? I have four in various stages of need, and I’ve attached pictures of each for your evaluation. I would be very grateful for anything that you could and would be willing to do.

  • 1992 (?) Dunhill
  • Bertram 80
  • Hardcastle – This pipe looks very clean except for some pitting? fissures? in the chamber.
  • Dr. Grabow Supreme – This poor pipe… well, it’s a doozy.

Thank you very much! – Jack

I agreed and asked that he send them to me. Interestingly they arrived the day I finished the last of the tenon replacements. I unpacked them and they were indeed as interesting as his email had led me to believe. I decided to work on the second pipe listed in the foursome next – the Bertram 80. Here are the photos he sent to me of that pipe. I will give my evaluation of the work that will need to be done on the pipe as I walk through the photos with you.

The first two photos that Jack sent show the overall condition of the pipe. You can see from these photos that the rim top had a thick coat of lava on the rim and inner edge of the bowl. There is a thick cake that is rock hard and fills the bowl. The finish is very dirty but does not look to damaged with scratches or nicks in the photos. It is thoroughly dull under the grime.The stem is oxidized, calcified and had tooth marks on the top and the underside. The stamping on the left side of the shank is clear and readable. It reads Bertram over Washington, D.C. in a banner. Next to the bowl/shank junction is the grade number 80 stamp.The next two photos affirm my evaluation of the thick cake in the bowl and overflow of lava on the rim top. Fortunately there do not appear to be any cracks on the rim top or sides of the bowl. I unpacked the pipes when they arrived on Thursday and went over each one. As I examined this one my observations based on the photos were confirmed. The one thing that was better was that the finish actually looked better in person than in the photos. There was some nice grain around the bowl that was a bit obscured by the oils and grime. The cake and the lava were as expected. They were both thick and hard as I had guessed from the photos. The stamping on the shank was clear and readable. The stamp read Bertram [over] Washington, D.C. in an unfurled banner. To the left of the stamping next to the bowl was the number 80 which was the grade stamp of the pipe. Just a note, I have yet to quite understand the grade stamps as I have worked on grade 20 pipes with absolutely stunning grain and higher grades with fills. It really is inexplicable. The stem looked as noted above. It was oxidized, calcified and had tooth chatter and marks on both sides ahead of the button. There was no stamp or logo on the stem as is normal for Bertram pipes. Have a look at the photos below. I took close up photos of the bowl and rim top to show the condition of both the bowl and the rim top. The bowl has a thick cake that lining the walls and overflowing into lava. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl. It is hard to know if there is damage or if the lava protected it. The stem is oxidized, calcified and has tooth marks and chatter on both sides ahead of the button.I tried to capture the stamping on the shank to show their condition before my work. They are clear and readable as noted above. I removed the stem from the bowl and took a photo of the parts to give a sense of the symmetry of the pipe. It is a beauty beneath all grime.As always, I like to go back and read about the brand. In this case the Bertram name is one that I am very familiar with. Instead of going to Pipephil or to Pipedia I went to my own blog. I am including the information that I read below along with the links to further blog articles for you to have a look at.

As I have worked on Bertrams I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Straight Apple with stunning grain has one fill on the shank. This pipe has a 80 Grade stamp on it which I am sure explains the quality of the briar.

I decided to ream the bowl and do some internal clean up work before further polishing the briar. The cake was very hard so I proceeded with care so as not to either break my reamer or damage the rim edges. I reamed the bowl with a PipNet pipe reamer using the 1st and 2nd cutting heads to remove the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to clean up the walls of the bowl. The walls appeared to be in good condition. I scraped the lava on the rim top with the Savinelli Fitsall knife and a folded piece of 220 grit sandpaper. I was able to remove the majority of it. There was some light damage to the inner edge that would need to be addressed.I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty.I scrubbed the bowl and rim top with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime. I rinsed it with warm water and dried it off with a cotton towel. The grain really began to stand out. Polishing would only make it more prominent. I worked over the damaged inner edge of the bowl with a folded piece of 220 grit sandpaper and smoothed out the nicks in the briar. I gently topped the bowl on a topping board with 220 grit sandpaper. While it was better, there was still some darkening and light damage to the back left side of the inner edge. I used a wooden sphere and a piece of 220 grit sandpaper to work in the top and the inner edge of the rim to minimize the damage on the edge. It looked very good once it was finished. I sanded the bowl, rim top and shank with sanding pads – 320-3500 grit pads. I wiped the bowl down after each sanding pad to remove grime and check the progress. It was looking very good by the time I finished with the final pad. I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem.   I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This Bertram Washington, DC 80 Apple (some might call it a Prince but the bowl is not shaped right and the stem is not bent correctly for one) with a vulcanite stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bertram 80 Straight Apple fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/33 grams. This older American Made Apple is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will set it aside and once I finish the other two pipes that Jack sent to me, I will send the lot back to him. Thanks for your time.

Moving yet another one of my own – A Bertram 30 Bent Dublin

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Blog by Steve Laug

This is another pipe that I have taken out of my personal collection as I just do not use enough to warrant keeping it. This pipe was one I picked up in a lot of over 100 Bertrams that Jeff and I purchase a few years ago. It was used solely for Virginia tobaccos so there is no real ghost in the pipe. The airway in the shank and the mortise were quite clean. The smooth finish and rim top were in good condition. There was some darkening/burning on the front right and rear of the inner edge of the bowl. It is stamped on the left side of the shank and reads Bertram in script [over] Washington, D.C. [over] the grade number 30. The finish is a natural brown with just time and some light  polishing adding colour. There are a few small flaws and fills in the shank and heel of the bowl. There was a light cake in the bowl but the top and inner edge of the bowl clean of lava. The rich brown finish goes well with the vulcanite saddle stem is in good condition with some light tooth chatter ahead of the button on both sides. I took photos of the pipe before I did my clean up work on it. I took a photo of the bowl and rim top to verify the description above. I also took photos of the stem surface showing the light chatter on either side. I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above.  I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see the grain of the briar and it is a beauty.Now it was time to work on the pipe. I worked on the inner edge of the bowl 220 grit sandpaper and a wooden ball to give the inner edge a slight bevel and clean up the damage that was present there. The rim came out looking quite good.I cleaned up the light cake in the bowl with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with a piece of dowel wrapped in 220 grit sandpaper.  I cleaned the mortise and airways in the shank and stem with cotton swabs, pipe cleaners and isopropyl alcohol to remove the debris and tars from my smoking. You can see that it was not too bad as I tend to keep my pipes clean. I polished the rim top and the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the dust and debris. The rim top polished out and matched the oil cured look of the bowl and shank. The bowl was in such good condition that decided to give the bowl and shank a coating of Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. Since the stem was in quite good condition other than tooth chatter I polished out the chatter with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I rubbed it down between pads with Obsidian Oil. I polished it with Before & After Fine and Extra Fine Pipe Stem Polish. I wiped it down with some Obsidian Oil and buffed it off. It is a beautiful stem. I am excited to put the final touches on this great looking Bertram Washington, DC Grade 30 Bent Dublin I put the pipe back together and buffed the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the beautiful grain and the polished vulcanite saddle stem. This smooth Grade 30 Bertram Bent Dublin is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 5/8 of an inch. The weight of the pipe is 48 grams/1.69 ounces. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the American Pipe Makers Section. If you are interested in adding it to your collection send me an email or a message. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Yet another from the Bertrams Collection – a Flat Bottomed Bertram 30 Billiard

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Blog by Steve Laug

Rather than repeat myself and give the blog readers grief with the repetition please refer to the previous blogs posts on the Bertrams to learn about how we got this collection. Just know that we purchased a collection of Bertrams and a smattering of other brands, that when they were unwrapped, filled three boxes. The photo below is included to show the size of the collection we had purchased. To be honest it was a bit overwhelming to see all of the collection in boxes. We were looking at a lot of work to bring these back to life. The pipe I am working on now is one from that collection. I am gradually finishing most of these pipes.I cannot tell you how glad I am that Jeff worked through the clean up of all of these pipes as they many and they were filthy! It would have been a more daunting task than it was if I had to clean and restore all of them. I am leaving it to him to choose which pipes to work on. He has chosen some interesting shaped ones to restore. Here is how we are working out the transfer from him to me. As he finishes a batch of them he boxes them up and sends them to me. I believe I have all of the pipes here and the numbers are thinning down a lot. I am working through the pipes I have boxed to work on here and this Bertram caught my eye as the next pipe that I would work on. This pipe was another very dirty one! The smooth finish was grimy and dusty but some interesting grain shone through showing me that this was a beautiful pipe. It was a short, thick shank Billiard shaped pipe with a flat bottom and a tapered stem. There was a thick cake in the bowl and heavy lava overflowing on to the rim top. It was hard to know the condition of the edges due to the cake and lava. The stem showed some light oxidation and some chatter on the top and some deep tooth marks on both sides ahead of the button. The photos below tell the story and give a glimpse of the pipe. Jeff took a close-up photo of the bowl and the crowned rim to capture the condition of the pipe when it arrived. The bowl had a thick cake. The flat rim top had a thick coat of lava that was heavier on the back side thick around the edges. The photos of the stem show the tooth marks and chatter ahead of the button on both sides. Jeff took pictures of the bowl sides and the heel to show the marvelous grain on the bowl. It really is quite stunning underneath the thick and ugly grime!   Jeff took 2 photos to capture the stamping on the left side of the shank. The first photo shows stamping on the left side which read Bertram over Washington, D.C. The stamping on this pipe is clear and readable. The second photo shows the grade number stamping lower on the left side near the bowl/shank junction. It read number 30 which shows the quality of the pipe. If you have read the previous blogs I have posted on the Bertram pipes that I have cleaned up you can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them, from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve only seen one 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

I am also including this photo of the shop in Washington D.C. and a post card of the shop. From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Flat Bottomed Billiard is a bit of a unique shape among the Bertram pipes I have worked on. With a grade 30 stamp it is just below the mid-range mark.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and undiluted Murphy’s Oil Soap to remove the lava, oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. There was still some darkening to the rim top toward the back of the bowl. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it.    I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava and the rim top looked really good. The stem photos show that the light oxidation is gone. The light tooth chatter and marks are hard to see but I should be able to sand it out quite easily. I also took a photo of the stamping on the left side and the underside of the shank showing how the stamping was laid out. I removed the stem from the shank and took a photo of the pipe to show the proportions and the look of the grain on the bowl. It is a beauty! I sanded the top of the rim with a folded piece of 220 grit sandpaper to remove the damage and the darkening. I would polish it later and think it would look very good. The photo shows how the rim looked at this point.     I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine.   I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully.   I used a lighter to “paint” the deep marks on both sides of the stem near the button. I was able to lift them all. I used a folded piece of 220 grit sandpaper to smooth out the remaining chatter into the surface of the stem. I started polishing the stem with a folded piece of 400 grit sandpaper. I wiped the stem down with Obsidian Oil.    I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. I put the stem back on the Bertram Flat Bottomed Billiard and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the vulcanite of the stem until there was a rich shine. This Bertram classic Apple shape and oil cured finish really highlights some amazing grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain – straight, flame and birdseye – popped with polishing. The black vulcanite stem had a rich glow. Like the other Bertrams I have worked on, this one fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.62 ounces/46 grams. This beauty will be going on the rebornpipes online store in the American Pipemakers Section. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

Yet another from the Bertrams Collection – a Straight Bertram 60 Apple

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Blog by Steve Laug

Rather than repeat myself and give the blog readers grief with the repetition please refer to the previous blogs posts on the Bertrams to learn about how we got this collection. Just know that we purchased a collection of Bertrams and a smattering of other brands, that when they were unwrapped, filled three boxes. The photo below is included to show the size of the collection we had purchased. To be honest it was a bit overwhelming to see all of the collection in boxes. We were looking at a lot of work to bring these back to life. The pipe I am working on now is one from that collection. I am gradually finishing most of these pipes.I cannot tell you how glad I am that Jeff worked through the clean up of all of these pipes as they many and they were filthy! It would have been a more daunting task than it was if I had to clean and restore all of them. I am leaving it to him to choose which pipes to work on. He has chosen some interesting shaped ones to restore. Here is how we are working out the transfer from him to me. As he finishes a batch of them he boxes them up and sends them to me. I believe I have all of the pipes here and the numbers are thinning down a lot. I am working through the pipes I have boxed to work on here and this Bertram caught my eye as the next pipe that I would work on. This pipe was another very dirty one! The smooth finish was grimy and dusty but some interesting grain shone through showing me that this was a beautiful pipe. It was a short, thick shank Apple shaped pipe with a tapered stem. There was a thick cake in the bowl and heavy lava overflowing on to the rim top. It was hard to know the condition of the edges due to the cake and lava. The stem showed some light oxidation and some chatter on the top and some deep tooth marks on both sides ahead of the button. It almost looked like someone had converted it to a bit of a dental bit. The photos below tell the story and give a glimpse of the pipe. Jeff took a close-up photo of the bowl and the crowned rim to capture the condition of the pipe when it arrived. The bowl had a thick cake. The crowned rim top had a thick coat of lava that was heavier on the back side thick around the edges. The photos of the stem show the deep gouge along the edge of the button on both sides. Jeff took pictures of the bowl sides and the heel to show the marvelous grain on the bowl. It really is quite stunning underneath the thick and ugly grime!   Jeff took 2 photos to capture the stamping on the left side of the shank. The first photo shows stamping on the left side which read Bertram over Washington, D.C. The stamping on this pipe is clear and readable. The second photo shows the grade number stamping lower on the left side near the bowl/shank junction. It read number 60 which shows the quality of the pipe. If you have read the previous blogs I have posted on the Bertram pipes that I have cleaned up you can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them, from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve only seen one 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

I am also including this photo of the shop in Washington D.C. and a post card of the shop. From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Apple one of the unique shapes among the Bertram pipes I have worked on. With a grade 60 stamp it is just above the mid-range mark.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and undiluted Murphy’s Oil Soap to remove the lava, oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. There was still some darkening to the rim top toward the back of the bowl. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it.    I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava but the crowned rim top had some darkening on the whole rim top though darker on the backside of the rim. Otherwise the crowned rim look good. The stem photos show that the oxidation is gone. The light tooth chatter is hard to see but I should be able to sand it out quite easily. The deep tooth marks on both sides near the button will take a little more work to remove. I also took a photo of the stamping on the left side and the underside of the shank showing how the stamping was laid out. I removed the stem from the shank and took a photo of the pipe to show the proportions and the look of the grain on the bowl. It is a beauty!I sanded the top of the rim with a folded piece of 220 grit sandpaper to remove the damage and the darkening. I would polish it later and think it would look very good. The photo shows how the rim looked at this point.     I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine.   I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully.   I used a lighter to “paint” the deep marks on both sides of the stem near the button. I was able to lift them a bit but not significantly, I filled in what remained with black super glue and flattened the repair with a dental spatula. Once it cured I used a small file to redefine the button edge. I used a folded piece of 220 grit sandpaper to blend the repairs into the surface of the stem. I started polishing the stem with a folded piece of 400 grit sandpaper. I wiped the stem down with Obsidian Oil.  I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry.  I put the stem back on the Bertram Apple and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the vulcanite of the stem until there was a rich shine. This Bertram classic Apple shape and oil cured finish really highlights some amazing grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain – straight, flame and birdseye – popped with polishing. The black vulcanite stem had a rich glow. Like the other Bertrams I have worked on, this one fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/34 grams. This beauty will be going on the rebornpipes online store in the American Pipemakers Section. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.