Daily Archives: January 30, 2025

Restoring a Fine Peterson Kildare 405S


by Kenneth Lieblich

This is another in a series of pipes I cleaned up for a local family. Today, it’s a handsome Peterson Kildare 405S Prince with a P-lip saddle stem. It was a pleasure to work on this pipe, as it didn’t require too much elbow grease. In my research, I was interested to learn that this shape is apparently uncommon. The markings are as follows: on the left shank, we read Peterson’s [over] “Kildare”; on the right shank, we read Made in the [over] Republic [over] of Ireland. Immediately to the right of that is the shape number, 405S. Finally, on the stem, we see the stylized P of the Peterson Pipe Company.In looking up this pipe shape, I came upon a page from Mark Irwin’s blog, Peterson Pipe Notes. It had some useful information on the 400 series in general and this very pipe in particular:

The 400-shape group has come to the forefront with Peterson’s recent reboot of the 406 “Large Prince”. It’s an interesting and usually overlooked group, comprised of straight shapes influenced by the classic English chart. Insofar as the catalogs are concerned (which are never, of course, identical with actual production dates), the shape group begins quite understandably shortly after Peterson opened its London factory in the Bradley Buildings in 1937—England at the time being one of Peterson’s “Big Three” markets (the other two being the US and Germany). As a group, the shapes reflect the smoking styles of the mid-twentieth century—the 1940s, 50s and 60s—the decades that produced most of them. That is, they are smaller pipes than most pipemen (and women) use today and they’re lighter, designed for the comfort of constant clenching in an office or factory environment where both hands were needed, and for the shorter, probably more frequent smokes that the interruptions of the workday entails. While I’ve been able to document 21 shapes, probably no more than 8 to 10 were ever offered at one time, and for most decades considerably less. Once in a while Peterson, being the counter-cultural wags they are, will subvert the English aesthetic by giving a shape a “bit of the Irish,” adding what they call an “S/B” or “Semi-Bent” mouthpiece—a piece of Peterson lore that even Peterson has forgotten!

The 405s was first announced in the 1979 update to the 1975 catalog and released in the various Classic Range lines, documented in the Kildare, Kildare Patch and Sterling. It was extremely short-lived, however, and is not found in any subsequent Peterson catalogs. Whether it was slightly larger or smaller than the 406 and 407 is hard to say, especially when the 406 and 407 almost seem to be interchangeable.

I also understand that the 405S most closely resembles the modern-day 408. The two are not identical, but pretty close. Let’s look at the condition of the pipe. As mentioned, the condition is really quite good. There’s a bit of wear and tear on the rim of the bowl, but nothing serious – and it looks like the inside of the bowl was cleaned out at some point. The stem also has a few tooth marks, but no significant calcification and only a bit of oxidation.To begin, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the very minor dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.After this, I painted the logo on the stem with some nail polish. I restored the logo carefully and let it fully set before proceeding.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. In this case, the bowl was clean enough that I only used a a piece of sandpaper taped to a wooden dowel to remove the little debris.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of the work of getting the pipe clean.I then used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Peterson Kildare 405S looks fantastic again and is ready to be enjoyed by its new owner. The approximate dimensions of the pipe are as follows: length 5½ in. (139 mm); height 1½ in. (37 mm); bowl diameter 1⅝ in. (40 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1¼ oz. (36 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

New Life for an Armellini Elite DAL 1960 Saddle Stem Billiard


By Steve Laug

The next pipe I chose to work on was one that we purchased on 12/09/2024 from a seller in Wellsville, Kansas, USA. The pipe came with an Armellini pipe sock and is stamped on the left side of the shank and reads Armellini [over] Elite. On the right side of the shank it is stamped DAL 1960 which I believe signifies the year the pipe was made – DAL = From and the date is 1960. This is the second Armellini I have worked on and like the previous one it is well made pipes following the grain on the smooth briar. The pipe what some would call a Lovat but to me it is a saddle stem Billiard as the stem and shank are more proportionally billiard. However, call it what you would like. The briar bowl and shank were smooth and well grained. The rim top is also smooth and quite clean. The exterior of the pipe had some oils and grime ground into the bowl sides. It has a moderate cake in the bowl and some lava/darkening on the inner edge of the bowl. The stem is a thin bladed saddle stem that is comfortable. It is lightly oxidized and had some light tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his clean up work. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is moderately caked and there was some light lava/darkening on the rim top and inner edge. I am hoping that once the lava is removed the edge will be okay. The stem looked good under the dirt and grime. There was light oxidation and had some light tooth marks or chatter. It should cleanup very well. Jeff took photos of the bowl sides and heel to show the beautiful grain that was around this bowl even though the grime on the finish hides it some. The pipe had obviously been well loved and enjoyed by the previous pipeman. He took photos of the sides of the shank to show the stamping. The stamping is clear and readable in the photos below as noted above. The stem had a large Armellini white Dot on the topside.I decided to hunt down a bit of background on the brand before I started my clean up on the pipe. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-a7.html). It had a great summary listing and photos. I did a screen capture of the section and the side notes and have included them below.After Mauro Armellini passed (1936 – † 2004), his daughter Vilma Armellini answered for the brand’s destiny. Seconds: Mauro, Converti

For more detail on the brand than the notes above gave me about Armellini, I turned to Pipedia (https://pipedia.org/wiki/Armellini). I quote:

Mauro Armellini and Vilma Armellini. Courtesy of italianpipemakers.com

Mauro Armellini factory has born in 1960. When he was 24, my father decided to begin this business and after several difficult years, he was able to produce freehand pipes for foreign markets. Our factory has always been on the surf(?) because it has solid bases: quality and price.

I have always worked with my father and when I lost him, back in 2004, I had to learn to “walk on my own two legs”.

Someone called me “white fly” because I am probably the only women in Italy making pipes. I only work with briar which has been seasoned for at least one year; I think that after one year of seasoning the briar becomes old and dark. I prefer hand crafting, using only very few machines: in this way I am able to extole my predilection for freeforms.

Over the sale of pipes, I think that this work should transmit the genuineness and love for the pipe and for those who smoke it; The philosophy of the factory is the same that moves my work: quality and price

Mauro Armellini stands for the true meaning of self-made and self-taught pipe makers. He started his pipe making career back in the early 1960s, working at the famous Italian pipe factory “Rossi”. Years later, and when the Rossi factory shut its door, Armellini moved to Savinelli where he stood out immediately. He perfected the rustication technique and till today some of the most famous rusticated finishes, such as the “Roccia” and the “Corallo” exist only thanks to him. He worked for Savinelli for several years and till the day he realized that he decided to create his own workshop and make pipes under his own name. At those times, and in spite of the fact that the pipe market was huge, it was a big risk to start his own pipe brand, due to the costs involved and the difficulty of obtaining the right equipment and tools.

Once the name Armellini found its rightful place on a piece of briar, Armellini never looked back. Thanks to his friend and neighbor, Alberto Paronelli, he was able to attract foreign markets, such as the US one and that of other European countries. Armellini’s four daughters slowly and gradually became involved in the business by lending their dad a helping hand whenever possible. However, it was Wilma that became truly interested in the business and gradually became her father’s right hand, not only in the administrative aspect of the business, but also, and above all, the actual pipe making in all its various stages. Indeed, and many years later, Armellini retired from full-time pipe making, and it was Wilma who took over.

When Armellini passed away recently, it was natural, and yet very difficult, for Wilma to decide and continue the Armellini production, according to her father’s own standards and vision. What encouraged her is the fact that for over 20 years she had been making pipes, from A to Z, and so, she knew that the quality Armellini has always been known for could and would continue.

Today, in the small town Barasso, in northern Italy, Wilma and her 20-year-old son are running the workshop and producing all of the Armellini pipes. Matteo, Wilma’s son, is an enthusiastic young man with a love for pipes and pipe making that he could have only inherited from his grandfather. He’s determined to carry on and keep alive his grandfather’s pipe making tradition while creating new shapes and finishes that he is confident his grandfather would be proud of.

Today the name Armellini bears the dreams, the dedication, the passion, and the pipe making talent and expertise of three different generations, united by one objective: Offering the best pipes possible, out of the best material possible, at the lowest price possible.

The legacy lives on …

Jeff did a great job cleaning off the debris and grime on this old pipe. He reamed it with a PipNet reamer and smoothed the walls of the bowl with a Savinelli Fitsall pipe knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim and shank with a tooth brush and Murphy’s Oil Soap to the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. Once the grime was removed the finish underneath was in stellar condition. The rich patina of the older briar was a variegated finish of smooth and sandblast looked great. He scrubbed the exterior of the stem with Soft Scrub then soaked it in a bath of Briarville’s Pipe Stem Deoxidizer. He rinsed off the deoxidizer with warm water and wiped the bowl and stem down with a light coat of olive oil to rehydrate both. The pipe really was quite stunning. I took photos of the pipe to show its condition before I started my work on it. I took a close up photo of the rim top and edges to show how well it had cleaned up and the edges around the bowl. I also took close up photos of the stem to show the light tooth chatter on the surface ahead of the button on both sides.I took photos of the stamping on the sides of the shank. It is readable as noted above. I took a photo of the white spot on the top of the stem. I removed the stem and took a photo of the parts to show the proportions of the pipe. It is a beauty. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really began to sing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I used a shoe brush to work the balm into the plateau on the rim top. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil. As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the Armellini Elite DAL 1960 back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the reddish, browns of the bowl. This Armellini Elite 2009 Straight Bulldog was a great pipe to spruce up. It is a very comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 46 grams/1.62 ounces. This pipe will be going on the Italian Pipe Maker section of the rebornpipes store if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.