Daily Archives: October 30, 2024

Cleaning up a Dull and Dirty Bertram 80 Straight Apple

by Steve Laug

I have been working lately replacing tenons on bowls in my own work box. After 6 of them I am ready for something different. While I was in Florence, Italy I had received and email from Jack regarding some pipes that he had that needed some work. Here is his email.

I have a Dunhill from unknown era, a Hardcastle, and possibly a third pipe that could use your workmanship. If you’d like, I can send you pictures of the pipes so you know what condition they’re in. Please let me know the necessary details! — Jack

We chatted about that and I suggested he email me when I returned to Canada. He wrote back and asked me to work on not three but four pipes. He listed what he had and I thought these would be an interesting diversion from tenon replacement work.

Are you still willing to entertain restoring/refurbishing a few pipes? I have four in various stages of need, and I’ve attached pictures of each for your evaluation. I would be very grateful for anything that you could and would be willing to do.

1992 (?) Dunhill
Bertram 80
Hardcastle – This pipe looks very clean except for some pitting? fissures? in the chamber.
Dr. Grabow Supreme – This poor pipe… well, it’s a doozy.

Thank you very much! – Jack

I agreed and asked that he send them to me. Interestingly they arrived the day I finished the last of the tenon replacements. I unpacked them and they were indeed as interesting as his email had led me to believe. I decided to work on the second pipe listed in the foursome next – the Bertram 80. Here are the photos he sent to me of that pipe. I will give my evaluation of the work that will need to be done on the pipe as I walk through the photos with you.

The first two photos that Jack sent show the overall condition of the pipe. You can see from these photos that the rim top had a thick coat of lava on the rim and inner edge of the bowl. There is a thick cake that is rock hard and fills the bowl. The finish is very dirty but does not look to damaged with scratches or nicks in the photos. It is thoroughly dull under the grime.The stem is oxidized, calcified and had tooth marks on the top and the underside. The stamping on the left side of the shank is clear and readable. It reads Bertram over Washington, D.C. in a banner. Next to the bowl/shank junction is the grade number 80 stamp.The next two photos affirm my evaluation of the thick cake in the bowl and overflow of lava on the rim top. Fortunately there do not appear to be any cracks on the rim top or sides of the bowl. I unpacked the pipes when they arrived on Thursday and went over each one. As I examined this one my observations based on the photos were confirmed. The one thing that was better was that the finish actually looked better in person than in the photos. There was some nice grain around the bowl that was a bit obscured by the oils and grime. The cake and the lava were as expected. They were both thick and hard as I had guessed from the photos. The stamping on the shank was clear and readable. The stamp read Bertram [over] Washington, D.C. in an unfurled banner. To the left of the stamping next to the bowl was the number 80 which was the grade stamp of the pipe. Just a note, I have yet to quite understand the grade stamps as I have worked on grade 20 pipes with absolutely stunning grain and higher grades with fills. It really is inexplicable. The stem looked as noted above. It was oxidized, calcified and had tooth chatter and marks on both sides ahead of the button. There was no stamp or logo on the stem as is normal for Bertram pipes. Have a look at the photos below. I took close up photos of the bowl and rim top to show the condition of both the bowl and the rim top. The bowl has a thick cake that lining the walls and overflowing into lava. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl. It is hard to know if there is damage or if the lava protected it. The stem is oxidized, calcified and has tooth marks and chatter on both sides ahead of the button.I tried to capture the stamping on the shank to show their condition before my work. They are clear and readable as noted above. I removed the stem from the bowl and took a photo of the parts to give a sense of the symmetry of the pipe. It is a beauty beneath all grime.As always, I like to go back and read about the brand. In this case the Bertram name is one that I am very familiar with. Instead of going to Pipephil or to Pipedia I went to my own blog. I am including the information that I read below along with the links to further blog articles for you to have a look at.

As I have worked on Bertrams I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Straight Apple with stunning grain has one fill on the shank. This pipe has a 80 Grade stamp on it which I am sure explains the quality of the briar.

I decided to ream the bowl and do some internal clean up work before further polishing the briar. The cake was very hard so I proceeded with care so as not to either break my reamer or damage the rim edges. I reamed the bowl with a PipNet pipe reamer using the 1^st and 2nd cutting heads to remove the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to clean up the walls of the bowl. The walls appeared to be in good condition. I scraped the lava on the rim top with the Savinelli Fitsall knife and a folded piece of 220 grit sandpaper. I was able to remove the majority of it. There was some light damage to the inner edge that would need to be addressed.I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty.I scrubbed the bowl and rim top with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime. I rinsed it with warm water and dried it off with a cotton towel. The grain really began to stand out. Polishing would only make it more prominent. I worked over the damaged inner edge of the bowl with a folded piece of 220 grit sandpaper and smoothed out the nicks in the briar. I gently topped the bowl on a topping board with 220 grit sandpaper. While it was better, there was still some darkening and light damage to the back left side of the inner edge. I used a wooden sphere and a piece of 220 grit sandpaper to work in the top and the inner edge of the rim to minimize the damage on the edge. It looked very good once it was finished. I sanded the bowl, rim top and shank with sanding pads – 320-3500 grit pads. I wiped the bowl down after each sanding pad to remove grime and check the progress. It was looking very good by the time I finished with the final pad. I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem. I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This Bertram Washington, DC 80 Apple (some might call it a Prince but the bowl is not shaped right and the stem is not bent correctly for one) with a vulcanite stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bertram 80 Straight Apple fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/33 grams. This older American Made Apple is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will set it aside and once I finish the other two pipes that Jack sent to me, I will send the lot back to him. Thanks for your time.

Restoring a Peterson Sterling Silver Deluxe System 11S Pipe

1 Reply

by Kenneth Lieblich

Ah, the Peterson Deluxe System – such a lovely pipe. Good fortune has provided two such pipes for me. First is the one you’re about to see restored and the second in a few days time. The two pipes didn’t come into my possession together, but they are being restored together. Despite both being Deluxe Systems, they have different finishes, come from different eras, and had different challenges in restoration. This 11S is really a fantastic pipe with wonderful grain. I am delighted with the way it cleaned up and I hope you are too! Our first Pete is this handsome fellow. It’s an 11S shape, has a smooth-finish, comes from the Republic era, and has the classic Peterson P-lip. Let’s have a look at the markings on this pipe. The left side of the stummel reads, Peterson’s [over] DeLuxe. The right side of the stummel reads, Made in the [over] Republic [over] of Ireland [over] 11S. The band has markings too. It has a set of faux hallmarks which read K&P. Over that are the words Sterling [over] Silver. To the right, are the words Peterson [over] Dublin. Finally, the stem reads Hand [over] Cut. In order to find out a bit more about the Deluxe System, I looked at Peterson’s own website and they furnished this information:

While the Deluxe stamp first appeared on our System pipes in 1940, the design itself dates to our 1896 and 1906 catalogues and, with the exception of the Supreme, has always marked our highest tier of System pipe. Like the System Standard and System Spigot lines, the Deluxe System pipe incorporates Charles Peterson’s patented System design, including a deep reservoir to collect excess moisture from the smoke; a graduated-bore mouthpiece that funnels the smoke and allows moisture to collect within the reservoir; a sturdy sterling silver military mount, which allows the pipe to be broken down and cleaned without damage or warping; and our patented P-Lip bit, which draws the smoke upward, thus reducing tongue bite. The Deluxe differs from those aforementioned lines, comprised of bowls with only the finest grain patterns and featuring a sterling silver mount and a push-gap stem, which was never designed to be flush-fitting, the space between the mount and stem base gradually decreasing with prolonged use. The Deluxe also elevates the System pipe by fixing each stem with a traditional chimney, an aluminum fitment that extends the tenon past the chamber’s airway for optimal System performance. Created for Peterson enthusiasts interested in acquiring the finest System pipe on the market, the Deluxe System will serve as the crown of any collection.

Then, over at Pipedia, there is the following commentary:

The handsome and very distinctive Deluxe system pipes, include the Darwin, Mark Twain and the Charles Peterson 140 year anniversary Pipe. These pipes are at the top of the ‘system’ series in terms of quality and finish. Each Peterson Deluxe is made from carefully selected, age mellowed root briar. In matt finish with hallmarked sterling silver mounts and a unique space fitting mouthpiece to allow for years of wear. They are available in a wide range of shapes numbered, as follows: 1s, 2s, 3s, 4s, 5s, 8s, 9s, 11s, 12.5s, 20s, XL5s, 20FB and 11FB. The pipes are well carved and construction, engineering and workmanship, is outstanding. The stems are well drilled and aligned. Silver work is excellent, finish very good, and the often maligned briar is of outstanding quality. The design is a very typically Peterson classic shape. Apart from the Darwin, the balance can be stem heavy, the bit is thick and chunky, especially in the larger versions. I also enjoy the sense of presence they give to the pipe, particularly if smoking in company with friends or strangers. They have a sophistication about them. The smoking qualities are excellent, dry and cool. The draw is good, and the flavour is particularly great in new pipes. The Mark Twains are outstanding in this department. As for the aesthetics and ergonomics, I find some shapes much more attractive than others. Favourites for me are the 1s, 2s, 3s, the Mark Twains and the Darwin deluxe. As a clencher most are very good to hang, except the beautiful Darwin which is more of a ‘hand holder.’ The one weakness I find is the modern orange/golden colour, (the so called natural) it is, in my opinion, less attractive than that found in the older Walnut finish of the eighties. As far as value and cost is concerned, for the excellent quality finish, these are competitively priced at around $135 to $250 depending on size and briar grade. For what it is worth, I reckon the Deluxes are probably the best value range of pipes that Peterson produce, both in terms of functionality and value. There is not a thing wrong with these pipes. Those who malign the brand because they’re made by the hundreds using machines, are very wrong, in my opinion. I like them a lot and the bang for the buck is the best I’ve ever seen for new pipes of this quality.The Deluxes are all excellent smokers. The Darwin, of course, is a truly outstanding pipe, its only “flaw” being that it’s not a clencher. One particular aspect of this pipe that appeals to me most is its physical beauty and presence. They are a pipe like no other. For me, they also offer a bowl capacity that I like and a balance in the hand that I appreciate. They are well named Deluxe s for giving that special experience.

These Petes with the faux-marks are a bit tricky to nail down in date. Mark Irwin, who runs the great Peterson Pipe Notes blog, has a whole page here on this topic. He writes:

Pipe smokers new to Peterson sometimes wonder what the “K&P” stamp is all about, not realizing the company was known as “Kapp & Peterson” until the 1970s and is still referred to as “Kapps” by the old hands who work in the shop. Most Peterson pipes with metal mounts (and all nickel-mount Systems) have a “K & P” Maker’s Mark, also called a Sponsor’s Hallmark, which is used by The Company of Goldsmiths of Dublin (est. 1637) to identify the silversmith or goldsmith responsible for making the article. The “K & P” maker’s mark was registered at the assay office shortly after Kapp & Peterson’s incorporation and appears either in capital letters (on early sterling and later nickel mounts) or capital letters in shields (on sterling). The maker’s mark was later placed in shields, which may be flat or pointed at the top. After 1938, the K&P maker’s mark became a stand-in for the Company of Goldsmiths (aka Dublin Assay Office) date letter and was usually accompanied nearby by the STERLING over SILVER stamp. The practice of stamping sterling with the date letter wasn’t resumed at Peterson until 1969, for rather humorous reasons explained in the Peterson book.

Sadly, I don’t have the Peterson book, so I cannot enlighten you on the humorous reasons. It would seem from Mark’s words that this pipe falls into the period between 1938 and 1968. However, we can refine that a bit, as the pipe’s markings clearly indicate that it’s a republic-era pipe. Ireland became a republic in 1949, so a date range of 1950-1968 seems suitable for this pipe.

Time to get on with it! The stem was pretty dirty. It had some calcification on it and I used a sharp edge to carefully scrape that off. Once done, I scrubbed the stem with oil soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the few bite marks and dents. Then I cleaned out the inside with pipe cleaners and lemon-infused isopropyl alcohol. You can see just how filthy it was inside. Also, it’s worth noting that the aluminum chimney that often goes with these pipes is missing – but a replacement could be sought from Peterson’s. I wiped down the stem with cleanser to remove surface oxidation. Then the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The next day, I used the cleanser again with some cotton rounds. I built up the small tooth marks on the stem with black cyanoacrylate adhesive and let them fully cure. I put a tiny piece of hockey tape over the “Hand Cut” words, so I wouldn’t accidentally sand them. I then used my needle files, Micromesh pads and Obsidian Pipe Stem Oil to make it look great. Onto the stummel, and the first thing I did was to clean up the rim a bit. I took a piece of machine metal and meticulously scraped away the cake without affecting the finish of the wood.Then I reamed out the stummel and removed all the cake. I used a bit of everything to get it all out: PipNet, KleenReem, knife, sandpaper, etc. Fortunately, there was no damage to the interior walls. I used cotton rounds and some oil soap to scrub the outside of the stummel and a toothbrush with oil soap for the lava on the rim of the pipe. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. I followed that up by de-ghosting the pipe and the bowl was nice and clean after this. I then cleaned the insides with some dish soap and tube brushes. I then worked on cleaning up the sterling silver band. I taped it off, as I didn’t want to damage the wood. This worked well and I was pleased. There were a couple of very small knocks in the wood and I opted to use a damp cotton cloth and an iron to help. By laying the wet cloth over the affected area of wood and applying the hot iron, steam is generated in a way that can often swell the wood back into place.Next, I sanded all of the wood down with my Micromesh pads and made it lovely and smooth. I followed that up with some Before & After Restoration Balm. I let it sit on the wood for 20 minutes or so, then buffed it off with a microfibre cloth. I took the pipe to the buffer. I gave it a good application of White Diamond and a few coats of carnauba wax. This made all the difference. It really sparkled after that. I also polished the silver with my jewellery cloth.

This Peterson Deluxe System 11S pipe looks amazing now. It’s really a beautiful pipe and it is ready to be enjoyed by the next owner! I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ Pipemakers Section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6 in. (152 mm); height 3⅔ in. (93 mm); bowl diameter 1½ in. (37 mm); chamber diameter ⅔ in. (17 mm). The weight of the pipe is 2¼ oz. (67 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.