Daily Archives: November 12, 2023

Restoring a Gourd Calabash with a Briar Cup from the Regina Lot

Blog by Steve Laug

The next pipe I chose to work on came from a lot of 11 pipes I purchased from a lady in Regina, Saskatchewan. She had found them in a house she bought and wanted to know if I wanted them. We struck a deal, I paid for the pipes and shipping and the box arrived while I was travelling in Europe. In the box were 5 Stanwells, 1 Soren Freehand, 1 Calabash with a Briar Bowl, 1 Nording Freehand, 1 Italian Made Bertenetti, 1 Rhodesian with a banded cracked shank, and 1 Brigham. I have restored the Nording, the snapped Stanwell, the Brigham and there are blogs on each restoration.The next pipe on the table is the calabash from the lot above. There is no stamping on the pipe, shank or extension. The outer bowl was gourd calabash, the cup in the bowl is briar and seems to be glued in the calabash. There was a thick cake in the bowl, cobwebs in the bottom and on the bowl walls and some remnants of tobacco. The airway was plugged and there was no draught on the pipe. There was a lava overflow on the briar cup top. The edges of the bowl were in good condition. The finish on the briar cup was dirty and dusty and there was some lava on the outer edge of the bowl. The gourd was also very dirty with dust and debris in the rustication. There was a turned briar shank extension in the shank end that was held in place by a tenon. The fit in the gourd shank was off because of the grime in the airway. The stem was oxidized and calcified on the top and underside. The stem had some light tooth marks and chatter on both sides. I took photos of the pipe before I started my cleanup work on it. I took a close-up photo of the bowl and rim top to show the cake in the bowl. The rim top shows some thin lava spots on the smooth finish and in the plateau. The inner and outer edges of the bowl looked good. I took photos of the top and underside of the stem surface and button to show its general condition. It had some light tooth marks and chatter on both sides.I removed the stem from the shank to get a sense of what the pipe looked like in terms of proportion and curves. It was well designed and flowed well from bowl cap to tip of the stem.I took the shank extension off the shank end. It was a push tenon that held it in place and it did not fit well against the shank end of the gourd. The briar bowl cup was stuck firmly in the gourd. At this point I was not sure whether it was just gummy or if it had been glued in place in the gourd. I used a cotton swab and alcohol to place the liquid around the gap between the gourd and the briar. I repeated the process and let it sit over night. It did not loosen at all. I even tried some acetone and again the bowl did not move.Since the bowl did not seem to be removable I decided to proceed with the clean up. I reamed the bowl with a PipNet pipe reamer using the third cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 220 grit sandpaper wrapped around a dowel to smooth them out. I scrubbed out the internals with 99% isopropyl alcohol, pipe cleaners and cotton swabs. In this case it was more intensive than normal. I cleaned inside of the bowl and the airway at the bottom of the bowl. I cleaned out the inside of the gourd from the shank end and also the inside of the shank extension. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean. I scrubbed the exterior of the briar cup and the gourd with a tooth brush and undiluted Murphy’s Oil Soap. It looked much better and the dust and debris was gone. The key with gourd is not to leave water sitting on it for long. I dried it repeatedly and blew air through the airway to dry out the inside of the gourd. I polished the briar top of the briar cup with 1500-12000 grit micromesh sanding pads. I wiped it down with a damp cloth after each pad. The rim top took on a deep shine that highlighted the grain. I worked some Before & After Restoration Balm into the surface of the briar and the gourd with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I also worked it into the shank extension with my fingers. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I wiped the bowl down with cotton pads and SoftScrub cleanser to remove the oxidation. Once finished I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks. I sanded out what remained with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem.I am excited to finish this Gourd Calabash with a Briar Cup insert. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the rusticated gourd and the polished black, fancy turned vulcanite stem was beautiful. This Gourd Calabash with a Briar Bowl is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 7 ½ inches, Height: 4 inches, Outside diameter of the bowl: 2 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 3.77 ounces/106 grams. It is a beautiful pipe and one that will be staying in my collection for the time being. Thanks for walking through the cleanup with me as I worked over this pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a BIG, Beautiful Charatan

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Blog by Kenneth Lieblich

Next on the chopping block is a Lumberman-shaped Charatan, from the family of a local gentleman who had passed away. It’s great-looking pipe, with a large bowl and a long, lovely shank. The stem is a handsome saddle – not the “double comfort” version. I’m looking forward to getting this one fixed up and available for sale. On the top of the shank, it says “Charatan’s Make [over] London, England [over] Special”. Nothing on the left side of the shank, but on the right side it reads the shape number “4402 X”. On the stem, there was the traditional “CP” of the Charatan company. The Lumberman is a member of the Canadian family of pipe shapes, and this one is a real beauty. Let’s do some research and see what we find. First of all, a search of Charatan shape numbers provides this nugget:

“402 Outsize Lumberman”

And that fits this pipe to a T. Now let’s see if we can date this pipe. I went to Pipedia and found an excellent article on dating Charatans. Here are some relevant quotations for this pipe:

“From 1863 to 1960 the mouthpieces have a normal shape, saddle or tapered. From 1961 they use the ‘Double Comfort’ style still used today. By the way there are some saddle bits (without the double comfort) used in pipes that date after 1960 but these models are always characterized by a X (in the place of the DC) engraved after the shape number on the shank. This means that if a pipe has a tapered mouthpiece instead of a double comfort one, it is definitely a pre-Lane pipe before 1960. While if a pipe has a normal saddle bit stem, it could belong to every era. Nevertheless the pipe is pre 1961 if the shape code does not include an X, and is a pipe from after 1960 if the X is engraved.”

So this tells us that this pipe dates from after 1960. But there’s more!

“The CP logo on the stem is stamped in a different shape according the era it was used. Some differences are less obvious than others, however the glaring differences are detectable in 4 phases…. From 1961 to 1977 the CP logo is more pronounced and the C penetrates the P.”

So this tells us that this pipe dates from after 1960, but before 1977. And, again, there’s even more!

“Presence of the writing “CHARATAN’S MAKE LONDON ENGLAND” on 2 lines.”

This is the clincher. It confirms that this comes from the “First Lane era, 1961-1965”. After this date, that specific writing on the shank changes from 2 to 3 lines. So this pipe dates from approximately 60 years ago. One important note: from 1955 all the pipes imported into the USA (and presumably Canada?) by Lane has a stylized “L” (to indicate Lane’s proprietorship). This pipe does not have the stylized “L”, so was likely acquired in England. Here’s an image of the pipe in question, from a 1964 catalogue: On to the pipe itself. It arrived in fairly good shape – no major problems to report. Just needs some TLC and it will look fantastic. The stem has a few minor bite marks and a good bit of oxidation, but nothing serious. The stummel had a few very minor nicks on the bowl, plus there was a good amount of lava on the rim and some charring. Most of the stummel, however, was in excellent condition – especially for 60 years old. Time to get to work! The stem was first on my list. I wiped the outside down with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame to lift the few bite marks and dents. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. It was minorly dirty and I only went through a few pipe cleaners. I then wiped down the stem with SoftScrub cleaner to remove surface oxidation. Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. This allows me to clean the oxidation off in a couple of ways: by applying a mild cleaner to the surface and sanding the stem. The next day, I used SoftScrub again with some cotton rounds. After this, I used some acrylic paint to restore the logo on the stem. I painted the area carefully and let it fully set before proceeding. I built up the dents on the stem with black cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the stem’s lovely black lustre. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. With the stem shiny and clean, I set it aside and moved on to the stummel. Firstly, I decided to ream out the bowl. I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. There were a few thin, wispy heat fissures inside the bowl, but nothing serious. That’s easily dealt with – later. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. There was a bit of filth inside this stummel and it took a fair amount of cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes. I decided to de-ghost the pipe to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Even though the nicks on the stummel were slight, I dug out my iron and a damp cloth to try to raise them. The hot and moist steam can often cause the wood to swell slightly and return to shape. This worked quite well, but alas, I forgot to take pictures.

I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel. I decided it wasn’t necessary to top this pipe. I felt that I could remove the charring without removing any patina. I used a piece of machine steel to gently and carefully scrape away the lava on the rim, before using a toothbrush with Murphy’s to get rid of the rest. So, I opted for just the Micromesh pads to finish things up. Since the pipe was in such good condition, I only used the 3200-grit and up.I addressed the small fissures in the bowl, by coating the entire inside of the bowl with a mixture of activated charcoal and my wife’s homemade yoghurt. Once hardened, this provided a good, slightly rough surface for a new cake to build. I applied a light application of Before & After Restoration Balm. This stuff works wonders in bringing out the beauty of wood. I make use of the stuff in every restoration. Then it was off to the buffer. I used White Diamond and carnauba wax to make this pipe super spiffy.This Charatan looks amazing and is ready to be enjoyed by the next owner! I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the British Pipemakers section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6¼ in. (160 mm); height 2 in. (53 mm); bowl diameter 1⅝ in. (42 mm); chamber diameter 1 in. (24 mm). The weight of the pipe is 1¾ oz. (52 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.