Daily Archives: June 10, 2023

A Brigham Canada 141 Rusticated Acorn Reborn


Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking rusticated ¼ bent acorn with a black vulcanite stem. We picked it up on 09/12/2021 from an auction in Wilkes Barre, Pennsylvania, USA. The stamping on the underside of the shank has the shape number 141 on the heel of the bowl followed by Brigham in script [over] CANADA. The vulcanite stem has a single brass dot inserted on the left side. The pipe is a nice looking pipe with a medium brown finish that highlights the grain under the rustication. The ¼ bent vulcanite stem works very well with the bowl. It is light weight and comfortable pipe to hold. Jeff sent me the following photos of the pipe to show the condition it was in before he worked on it.

This is what I saw when I looked over the pipe.

  1. The finish shows darkening of hand oils and some thick grime ground into the finish around the bowl sides. The medium brown stain is dull and the grain is obscured around the bowl sides and shank
  2. The rusticated rim top was very dirty with darkening and lava ground into the rustication to point that it was almost smooth. The inner edge of the bowl was unclear but seemed to show some damage under the lava coat.
  3. There was a moderate cake in the bowl. The bowl itself was very dark and dirty. Once the bowl was cleaned up we could confirm the condition of the bowl walls.
  4. The vulcanite taper stem was filthy with oxidation, calcification and tooth marks and chatter on both sides. There were some deeper tooth marks on the underside ahead of the button.
  5. There is a brass single dot on the left side that identifies it as a Brigham pipe. It is tarnished and almost invisible in the oxidation of the stem. The tenon is a Hard Rock Distillator system that holds a maple filter and it is tarred and heavily dirty.

To summarize what I saw – this Brigham Canada 141 Acorn is a well made pipe. The bowl and stem are very dirty which says to me that the pipe was someone’s favourite pipe. The look and feel of the pipe in the hand is great. It should clean up very well. Here are photos of the pipe taken before Jeff started the clean up.  Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick – covering the walls of the bowl. The rim top has thick lava coat and has some darkening on the inner edge and is heavier toward the back of the bowl. The inner edge looks like it might be damaged. This is what I look for when assessing a pipe. I look forward to viewing it in person after the clean up work. The stem is very oxidized with thick calcification on the last half of the stem and there are tooth marks and chatter on both sides ahead of the button. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in rusticated finish of the bowl? Are there visible flaws or fissures in the briar? What does the finish look like? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos.  Jeff removed the stem from the shank and took photos of the distillator aluminum tenon. There was no maple filter in the tenon so the tube was filled up with tars and oils. The outside of the tube is also covered with tars as well. He took photos of the stamping on the underside of the shank. On the heel it is stamped with the shape number 141. That is followed by Brigham in script [over] Canada. The vulcanite stem has the brass pin in the left side of the taper. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? I am also including the information from Pipedia’s article on Brigham pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) is currently working on a book on the history of the brand. Until that is complete this article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…

I then turned to a second article by Charles Lemon called, “A Closer Look at the Dots, Dates, and Markings of Brigham Pipes” to be able to pin down the time frame that the pipe was made in and to help interpret the stampings and shape number on the pipe. Here is the link to his article. (https://pipedia.org/wiki/Brigham_Pipes_%E2%80%93_A_Closer_Look_at_Dots,_Dates_and_Markings

I have dubbed the decades between 1980 and 2000 the Late Canadian Era, a period that saw several changes at Brigham that are of note to the collector. First, the traditional 8-grade pinning system (the famous Brigham “Dots” which denoted the quality of the pipe) was changed to a 7-grade system to simplify pinning (more on this below), and the Norsemen and Valhalla series were merged to form the President Series, which represented the very finest pipes coming out of the Toronto factory. Early pipes from this era (left, below) are stamped with a shape number and “Brigham” over “Canada”; later pipes (late 1980s+, on right below) are stamped simply with a shape number and the Brigham logo.

I have included the photos and headings on the photos below.

Late Canadian Era Stamps1980-85 1990s

With the information from Charles’ message and the chart above that he included I knew what I was dealing with in terms of the stamping and the age of this pipe. I learned that this Late Canadian Era was made between 1980-1985. The pipe is a Brigham Standard (1-Dot) 141 Acorn. Now it was time to work on the pipe.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. The finish cleaned up quite well but there was still some darkening of hand oils in the finish around the bowl sides. The medium brown stain is clean and the grain around the bowl sides and shank
  2. The rusticated rim top was clean and the lava was cleaned out of the grooves and hollows of the rustication. The inner edge of the bowl showed some rough areas but was very clean.
  3. The cake was cleaned out of the bowl. The bowl very clean and the bottom of the bowl was raw briar. The bowl walls were smooth and there was no checking or burn damage.
  4. The vulcanite taper stem was very clean and the oxidation and calcification were gone. The tooth marks and chatter on the topside looked better. There were some deeper tooth marks on the underside and on the button.
  5. There is a brass single dot on the left side that identifies it as a Brigham pipe. It looks better and once it is polished with shine. The tenon is a Hard Rock Distillator system that holds a maple filter is very clean.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the rim top looked better. The inner edge was damaged and was the bowl was slightly out of round. I also went over the stem carefully. The fit to the shank is snug and the transitions are smooth. There were some tooth marks and chatter on the surface of the stem and the button on the underside. The vulcanite stem surface was clean and looked better. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I took the pipe apart to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape.I started my work on the pipe by dealing with the damaged inner edge of the bowl. I used a folded piece of 220 grit sandpaper to clean up the edges and to give the rim edge a slight bevel to hide the damage. It looked much better when I had finished. I rescrubbed the bowl and shank with undiluted Murphy’s Oil Soap and a brass bristle wire brush. I rinsed it with hot water to remove the remaining grime in the briar. The Tiger Striped stain on the pipe looks amazing.     I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horsehair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the rustication showed depth. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.    I set the bowl aside and turn to work on the stem. I painted the stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift the majority of them significantly. The deep marks on the underside of the stem did not completely come up and neither did the deep mark in the button edge on the underside. I filled them in with black CA glue and set the stem aside for the repairs to cure. Once hardened I used a small file to flatten out the repairs and reshape the button edge on the underside. I sanded them smooth with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper. I fit the aluminum tenon/Distillator holder with a Hard Maple filter tube. It fits in the aluminum tube and fits snug against the tube end.I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The rusticated finish around the bowl sides and shank looks great with the vulcanite stem. The Brigham Canada Acorn 141 feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31 ounces/37 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the Canadian Pipemakers Section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.