Another old timer, a Mastercraft Bulldog was in my box of bowls without stems. The squat shape of this little bulldog caught my eye.
The bowl pretty rough looking. The finish was gone and the top had been used as a hammer so it was badly dented and the roughening of the wood left a lot of splintering edges. It was also badly caked and still had a remnant of tobacco left in the bowl. Since it was missing its stem I have no idea when the bowl and tobacco got separated from the stem. I have a coffee can in which I keep a wide range of stems that I have picked up and another can of stem blanks that need to be shaped and fit to the new pipe. For this pipe I found an old stem in the can that was a perfect fit once I removed the old stinger type insert. The stem was badly oxidized virtually brown. There were no tooth marks on the stem and no dents that needed to be repaired.
I reamed and cleaned the bowl and shank until the pipe cleaners came white. I use 99% isopropyl alcohol for doing this as I find that it works well and evaporates quickly leaving no residual tastse. The top had been hammered so much that the bowl had to be topped so that it would be smooth again. The trick with this one was not to remove too much of the top and thus change the angles of the bulldog shape. So I removed enough to give me a smooth surface to work with but not enough to change the shape. Once it was topped and sanded I put it in the alcohol bath and left it while I worked on cleaning up the stem.
I had soaked the stem in a mixture of Oxyclean to soften the oxidation and prepare it for the sanding that would be necessary to clean it. Once I remove it from the soak I buffed it with Tripoli to remove the oxidation that had softened and then sanded it with 240 grit sandpaper. Once I had removed the brown surface I used 400 and 600 grit wet dry sandpaper to continue the smoothing and polishing process. I finished the stem with the micromesh pads from 1500 – 6000 grit. Then I set it aside to wait until I had finished bowl and polish the entirety on the buffer.
I took the bowl out of the alcohol bath and sanded it with the micromesh pads to remove the surface scratches and remaining marks in the bowl surface. I steamed out the dents with a damp cloth and a hot knife and then sanded them smooth again. I restained this bowl with a Medium Brown stain. I flamed it to set the stain, inserted the stem and then took it to the buffer and buffed it with White Diamond to polish it. The entirety was then given several coats of carnauba wax. This one found a new home with someone who loved the shape and it is providing a great smoke for them. 






