Tag Archives: Zulu shape

Refurbished a Peterson’s Deluxe Zulu


In one of my EBay purchases was this little Peterson’s Deluxe Zulu shape #268. To me this pipe epitomizes the Zulu shape – in other words, when I think Zulu I think of a pipe that is shaped like this. When the pipe arrived the bowl was dirty and caked (two things that I almost forget to say as they are to be expected in estate pipes and I am surprised when I find one that is not). The finish was mottled with light and dark spots where the stain had worn off. It also had some flecks of paint on the surface that are not clearly visible in the photos below. The rim was very caked and covered with tars. Fortunately there was no charring that was visible as I looked it over. The stem also had paint flecks on it and was slightly oxidized. There were tooth marks on the top and bottom of the stem that would need to be repaired.ImageImage

I reamed and cleaned the bowl and the rim of the pipe. The shank took some work with isopropyl alcohol and many pipe cleaners and a shank brush before it was clean. I wiped down the surface of the bowl with acetone to clean off the remaining finish and the paint spots. I use cotton makeup removal pads that I picked up at the store. They work great and are easier to use than just cotton bolls. Once the finish was cleaned I dropped the bowl in the alcohol bath to soak while I turned my attention to the stem.

I buffed the stem to remove the oxidation and the paint spots. I was careful to avoid the area where the stem and shank meet so as not to round the sharp edges and ruin the great fit of the two. I heated the tooth marks that needed to be lifted with my heat gun and when they had come back as far as possible I sanded the stem with 240 grit sandpaper to remove what remained. I sharpened up the edge of the button with my needle files to give it a good crisp edge. I then sanded the whole stem with 400 and 600 grit wet dry sandpaper and water. I finished the sanding and polishing process with micromesh pads from 1500 to 6000 grit. Once that was finished I laid the stem aside with a coat of Obsidian Oil and turned back to the bowl.

I took the bowl out of the alcohol bath and restained it with a medium brown aniline stain. I flamed it, let it dry and then took it to the buffer and buffed it with White Diamond. This was done and the entirety buffed and polished with carnauba wax to give it several layers of wax. The cross grain, birdseye and straight grain on this beauty are well laid out. ImageImageImageImage