Tag Archives: repairing cracks with super glue and briar dust

Resurrection for a Hand Made Pipa Croci Bent that was dropped


Blog by Steve Laug

The next pipe up for repairs and restoration (from nine from the fellow who brought them for repair) is a Hand Made Pipa Croci. It is stamped on the left side and continuing to the underside of the shank with the words Pipa Croci (long-tailed P) over fatta a mano over Mantova, Italia and dal 1983. On the right side is stamped PC in a circle with a tail over A3 (shape number for a bent billiard). Next to that is stamped *True*. Fatta a mano means Hand Made. It would have been a great looking pipe when purchased. I am pretty sure that it is the nicest one that he left for me to work on and the one with the most issues. Somewhere along the way he dropped the pipe on concrete and the tenon snapped. If that had been all then that was a simple fix. It was not all! The bowl cracked two places on the bottom, not deep cracks but cracks nonetheless. There was a crack on the left side mid bowl that ran from close to the bottom up to a ½ inch below the rim and a small one on the top of the rim on the left toward the front of the bowl. I took a close up photo of the rim and bowl to show the condition. The cake is thick and the rim has a lava overflow from the bowl and some damage on the outer edge near the front.The next two photos, though a little out of focus show the crack in the bowl bottom circled in red. I will continue to show them in the photos as I clean up the bowl.The Lucite/acrylic stem was rough. There were tooth marks on both the top and underside of the stem in front of the button and a deep bit mark on the top of the button. The broken tenon would need to be replaced and there were some nicks in the sides of the stem close to the button end.I reamed the bowl with a PipNet pipe reamer and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. There would still need to be more work done to smooth things out but the bowl was clean and I could see that the cracks did not go all the way through to the inside walls.I topped the bowl to remove the rim damage, particularly that on the outer edge. I also wanted to expose the crack on the rim top and see how bad it was. This pipe really took a beating when it was dropped – fissures all over the place in the briar. I have circled the crack on the bottom to show the largest one. There is a small one next to it that is hard to see in this picture though it will show in later pictures.I scrubbed the bowl down with acetone to remove the finish and reveal more clearly the cracks on the bowl. I have circled them in the next set of photos and drawn arrows to the points of origin that will need to be drilled. The number of cracks is amazing to me – all from a drop on concrete. This briar is quite stunning with some birdseye and cross grain. I drilled with a microdrill bit in the Dremel at each terminus of the cracks. Some of them had spidered a bit so they took multiple holes. I clean out the cracks with a dental pick and wiped the bowl down with alcohol on a cotton pad. I filled in the holes with briar dust and clear super glue. I sanded the repairs with 220 grit sandpaper to blend the repairs into the rest of the bowl. I sanded them with a medium and fine grit sanding sponge to polish the scratches away. I set the bowl aside for a while and worked on the stem. I flattened out the broken tenon on the face of the stem with a Dremel and sanding drum. Once it was smooth I used a drill bit about the same size as the airway in the stem to start the process of opening the airway to take the new tenon. I put the drill bit in a stationary drill and turned the stem on to the bit by hand. I increased the size of the bit incrementally so as not to split the stem and to keep things aligned. I put a tape on the bit that marked the depth of the threaded tenon. Once the airway was opened to the diameter of the tenon I used a tap to thread the inside walls of the newly drilled opening. I turned the stem onto the tap carefully to keep it straight and aligned.The next two photos show the newly tapped stem and the new tenon that was going to be turned into the stem. The tenon was slightly larger than the mortise so I used the Dremel and sanding drum to take it down to the right size. I dabbed some slow drying glue on the threads of the new tenon and turned it into the stem until it sat tight against the face of the stem. With that done the stem repair was complete. There were some nicks and scratches in the stem around the junction area with the shank that needed to be sanded and cleaned up. I used some 220 grit sandpaper to do that. The stem was ready for the fit and all that remained was to push it into the mortise and check it out once the glue set.I put the stem in place in the mortise to check the alignment and was happy with the overall results. As normal there were some slight adjustments that needed to make to the stem and shank but nothing radical so I was happy with the fit. Now all I had to do was finish the fit and repair the stem. I noticed in the photos below that there was some roughness to the inside of the bowl so I would also need to sand that smooth. I wrapped a piece of 220 sandpaper around my finger and sanded the inside walls of the bowl until I had smoothed them out.I cleaned out the airway in the stem and the bowl as well as the mortise with pipe cleaners, cotton swabs and alcohol until they were all clean. I also scrubbed the darkened end of the shank to remove the stain that was there.I stained the bowl with a dark brown aniline stain thinned 50/50 with alcohol and flamed it to set it in the grain. I repeated the process until the coverage was even around the bowl.  I wanted it to be dark enough to blend the repairs into the sides and bottom of the bowl and hide the drill holes and cracks. I set the bowl aside to let the stain dry overnight and called it a day.In the morning I started the polishing process on the bowl. I sanded it with 1500-2400 grit micromesh and a small amount of olive oil to help the grit cut into the briar. I wiped it down afterwards and inserted the stem to see what was happening. The alignment of the stem was slightly off to the left in the photos so it appears not to fit. However, the fit is actually quite good. I still need to polish and clean up the stem. I continued polishing the bowl with the micromesh pads using 3200-12000 grit pads to really add to the shine of the briar. Each successive grit of micromesh raised the shine more on the briar. The grain really pops on this one… I turned back to the stem. I adjusted the fit with 220 grit sandpaper until the transition was smooth. When the fit was correct I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each grit of pad to clean off the sanding debris and gave it a final wiped down after the 12000 grit pad. I buffed the pipe and stem with Blue Diamond on the buffing wheel to remove any remaining scratches or marks and raise a shine. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The cracks are all sealed and since they do not go all the way through into the interior of the bowl I think that they will hold up well. The pipe has a lot of life in it still and I know that the owner will be glad to get it back in far better nick than it was when he left it here. Thanks for journeying with me on this resurrection.

 

 

Putting the pieces together and arriving at a Parker Super Bruyere Billiard


Blog by Pam Otto

It is with pleasure that I introduce to you all the work of one of our readers, Pam Otto. I think as you read this first blog of hers posted here that you will join me in hoping we have not heard the last of her. She has done work on this Parker that rivals what an early writer, Gan Barber did with a Peterson. (If you did not read it or don’t remember here is the link: https://rebornpipes.com/2012/10/03/all-the-kings-horses-and-all-the-kings-men-a-petersen-adventure-gan-barber/). Pam has done the work a masterful job of rebuilding this old pipe. Its finished beauty is amazing. Thank you Pam for being willing to post here. It is a privilege to have you here. Without further ado, here is her post. — rebornpipes

I discovered the hobby of pipe restoration about a year and a half ago and jumped in with both feet. I soon discovered Reborn Pipes and Steve, let me tell you, my life hasn’t been the same since. Thanks so much for the information, techniques and methods you share, and for this opportunity to contribute to your blog.

Most of the pipes I’ve worked on, and learned on, have arrived through the “usual channels”–flea markets, estate sales and of course eBay. But this particular pipe, a Parker Super Bruyere, came via a more unusual route.

I was at work one recent Saturday (I manage a nature center when I’m not fiddling with pipes) when I received a text message from my friend Suzi. It contained this photo, along with the words, “Thought of you at Geneva Mothers Club bazaar!”Pam1 One look at that pic and I knew work could wait. I jumped in the car and within minutes arrived at the craft show location.

I half walked, half jogged up to the building, paid my entrance fee and made my way through the throng—a well-dressed, Ladies Who Lunch crowd—in search of a sign that read Exit 22E. A subsequent text from Suzi had given this added detail, which turned out to be absolutely essential in navigating the cavalcade of vendors.

After a couple of wrong turns I at last found the booth, staffed by a pleasant woman peddling hand-crafted snowman décor. With sawdust and a little mud crumbling off my jacket, I reached for her basket of “Frosty’s Pipes” and began laying them out on the counter. We exchanged pleasantries—the woman and I—and she told me that the pipes were US$4.95 each. She also encouraged me to consider a snowman for my front door. But by then I wasn’t really listening.

I emptied the basket and studied what Frosty had to offer, eventually deciding on five Yello Boles of various vintages going back to Honey Cured Briar; a Medico Ventilator I want to try unventilating; and the Parker.

Clutching my prizes, swathed in tissue paper within a plastic Wal-Mart bag, I then faced the daunting task of navigating back through the crowded aisles. (Exit 22E, it turns out, was for emergencies only.) Along the way I bumped into Suzi and excitedly showed her the pipes—especially the Parker—while she in turn showed me the handmade greeting cards she’d found. Both happy with our purchases, we went our separate ways—she to peruse more holiday wares, I to head home and triage my treasures.Pam2 Spread out on the dining room table, the pipes ran the gamut from barely touched to smoked nearly beyond recognition. Oddly enough, rather than dismiss pipes in poor condition, I find myself drawn to them. Clearly their previous owners found them quite delectable; there’s a good chance some of that former glory remains. And so it was that the Parker went to the front of the line.

Carbon clogged the bowl and had fractured the briar in three separate places, the cracks pervading the crusted rim and converging at the bottom of the bowl. The shank too was obstructed with decades of hardened goo, to the point where the mortise could accommodate only about half of the stem’s tenon.Pam3Pam4Pam5Pam6 I turned up the lights and rubbed the shank a bit in an effort to remove some surface grime and get a better look at the shank’s stampings. The left side bore a faint PARKER SUPER BRUYERE, the SUPER inside a diamond; closer to the bowl was stamped the number 5. The right side read MADE IN LONDON over ENGLAND and the number 18. Below this was PAT. NO. 116989/17 and, about 5mm toward the bowl, a capital letter T.

I did a quick check of Pipedia and PipePhil for Parker date codes and discovered that this old boy* dates to 1941. (*As a female, I find it funny that men tend to refer to pipes in the feminine, i.e. she/her. To me they’re clearly male. But to each his or her own, right?)

At any rate, I couldn’t wait to get started on the pipe’s revival. I started by gently pulling the stem from the shank and laying it aside. For all its years of service, its oxidation was minimal. There were some troubling dings, one nearly marring the P logo, but the delicate work they would require could wait.

Instead I turned my attention to the amazing carbon cake. I tried to picture the very last time the previous owner loaded up the bowl. Roughly half its original capacity remained and the draw, if there was one at all, probably caused some pulled lip and/or cheek muscles.Pam7 I put the smallest head on my Pipnet and gently twisted it inside the cake. I expected the bowl to disintegrate immediately but, no, that took a good two or three turns more.

Moments later, with three distinct pieces in my hand and a lot more carbon to remove, I headed down to the garage and the Dremel. Even though this tool and its potential for destruction scares the bejeebers out of me, when equipped with a sanding barrel it does make quick work of hardened cake. A few minutes later I returned to my dining/work table blackened with carbon (thank goodness for dust masks and goggles) but with three much-cleaner pieces of briar to assess.

Parts of the bowl were not only caked but also charred, so I’d had to remove a considerable amount of material. Worse, due to the uneven nature of the char, the bowl innards were something less than round.

The good news tho was that all the breaks were clean, and the three pieces fit neatly back together. Before reassembly I scrubbed the outer surfaces with straight-up Murphy’s Oil Soap, then wiped them down with a damp towel. The grain that was hiding beneath the grunge made me smile.Pam8 I mixed up some JB Weld and applied it to the breaks, placing more on the inner edges than the outer. I reunited the individual parts, pressed and held them together for a couple of minutes, smoothed the interior with a toothpick and then set the bowl aside to cure.

A combination of demands at work as well as home meant that it was another week before I returned to the Parker. I tried twisting and turning the bowl and thankfully the “welds” held. JB Weld is tough stuff. 🙂 I ran a needle along the external surfaces of the cracks to clean out any loose debris, then applied briar dust and super glue.Pam9Pam10 While waiting for the glue mixture to cure, I began work on the stem. Starting with a small, folded bit of 220 grit paper, then 400 and 600, I gingerly worked on the small gouges near the base. If it weren’t for their location near the logo, I would have tried using a flame and then sanding. But I opted instead to make the raised edges flush with the stem, then mixed powdered charcoal with super glue and filled in the small cavities that remained. After curing, I sanded the patches smooth.

I also decided to experiment with the inside of a cigar box as background for picture taking.Pam11 The next day I sanded the briar-dust crack repairs with a succession of 220, 400 and 600 grit sandpapers. I also topped the bowl with that same sequence to see how the cracks appeared from the top down.Pam12Pam13 I put the stem back in the shank to size up how things were coming along and, when it only went in halfway, remembered that I still had a lot of internal cleaning to do.

I dipped a bristle pipe cleaner in 91% isopropyl alcohol and threaded it through the stem, then set it aside to soak. I attempted to do the same with the shank, but it was so clogged I had to first abrade away whatever gunk I could reach with a round needle file.

I dripped some alcohol down the shank and eventually was able to poke through to the bowl with a bristle cleaner—the first of many. I worked for about an hour, switching between bristle cleaners and cotton swabs, before finally finishing up with a few regular pipe cleaners.

The stem took a little less time, maybe 30 minutes, and a dozen bristle and regular pipe cleaners combined.

The P logo on the stem was a little worse for wear. The lower right side of the diamond, as viewed from the button end, was virtually nonexistent. Using an Exacto blade, I pushed on the faint outline that remained until there was a slight indent. It wasn’t quite as deep as the other three sides of the diamond, but I thought it prudent to stop before I went too far.

I tried using white nail polish to brighten up the logo but, perhaps because the bottle was 20 years old, the results weren’t quite what I was looking for. I wiped away the nail polish residue and applied Liquid Paper white correction fluid, which I’ve had success with in the past.Pam14 I would say the results were “Meh,” except that, in looking up other Parkers online, it would appear that their stem stampings are not always super-crisp. Rather than waste more time on a detail that probably can’t improve a whole lot more, I decided to celebrate its unevenness and move along to the next step: resolving the bowl’s myriad issues.

Using 220 grit sandpaper, I moved along the inside of the bowl, sanding away excess JB Weld along with microns of briar. I eyeballed the progress as I went, hoping for a shape that approximated round. When I was satisfied it was as close as it could get, I mixed up a small batch of Steve’s sour cream-n-powdered-charcoal bowl coating and applied it, first with a dental spatula, then a folded pipe cleaner. I used my index finger for a final smoothing.
Pam15Pam16Pam17 It was during this process that I noticed the left exterior of the bowl was itself somewhat flattened. Maybe a few too many whacks on a tabletop or boot heel?

Whatever the reason, I moistened a towel, heated a table knife and proceeded to steam the area. Maybe it worked, maybe it’s just wishful thinking, but the flatness did seem to raise up a bit. With that issue addressed, it was time to start staining.

When I’d cleaned up the briar with the Murphy’s Oil Soap, the grunge on the towel included a considerable amount of red pigment. Hoping to recreate the same hue, I swabbed the bowl with oxblood aniline stain, wiped it immediately with an absorbent cloth, then swabbed it with dark brown stain and wiped again. After a few touch-ups I was satisfied that the coverage was even, and flamed the stain with a lighter.

The seams where the bowl had been mended were still a little too visible for my taste, so I went at them with a black Sharpie marker. A quick dab with the marker followed by a quick wipe with my finger helped the cracks blend in a little more.

At this point I decided this Parker was about as reborn as he was going to get. Down to the garage workshop we went, one last time, to apply some carnauba. Only then did I realize just how cold our recent cold snap has been. I brought the wax bar inside to warm up a bit, then went back to the garage for a couple quick coats. More will come, after the next thaw.

If you look at the pipe up close, the cracks are still apparent. But like a bad memory, they fade with some distance. This is one pipe Frosty is going to have to do without.Pam18Pam19Pam20