Tag Archives: banding a meerschaum pipe

Restoring and Repairing a Carved Sultan Meerschaum Pipe


Blog by Steve Laug

This is another of those pipes that I have no idea when or where it came from. With Jeff and my penchant for picking up pipes where ever we go it could honestly be from anywhere. As for the when, that is and will remain a mystery. This is a carved figural meerschaum Sultan Head Bent pipe with an acrylic (Bakelite) stem. The pipe has no identifying stamping on the shank or stem and even on the shank end when the stem is removed. It is a dirty pipe but the bowl was surprisingly clean. The rim top had some lava and darkening around the inner edge but otherwise looked very good. There was a lot of dust and debris in the carving around the turban and the beard. The creases around the neck and eyes were also filled with dust and debris. The shank showed three hairline cracks on the top and right and left sides. None were big or deep but they were present. My guess is that they came from over tightening the stem on the shank. There were also scratches on the shoulders and collar forming the shank. The taper stem was in very good shape with a minimum or tooth chatter and marks on the top side near the button. The button edges were in excellent condition. It was overclocked slightly and that would need to be dealt with. Here are some photos of the pipe when I brought it to the work table.   I took a close-up photo of the rim to show the condition of the rim top, bowl and the inner edge of the bowl. You can see the inside of the bowl and note that it was quite clean. The rim top looked good with some darkening and developing patina on the inner edges. The stem was in decent condition.      I removed the stem from the shank and took a photo of the flow of the pipe. The pipe was going to look good once it was cleaned and polished.I have circled the hairline cracks in the photos below. They are quite light but in reality they are visible, I can also see the on the shank end with the stem removed. I went through my bands and found a thin profile brass band that had a slight cap that would go over the shank end. I used some clear super glue on the band and on the shank end and pressed the band in place on the shank. The fit was good and it should provide a cushion for the stem and tenon protecting the stem from being overturned. A side benefit was that the slight thickness of the band corrected the overclocked stem. I took photos of the pipe with the stem in place to give you a sense of what the pipe looked like. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap to get the grime and debris out of the grooves and carving. I rinsed it with running water (keeping the water out of the bowl and shank) and dried it off with a towel. With that the outside was clean and definitely looking better… progress!    I cleaned out the mortise, shank in the briar and airway in the stem with pipe cleaners, cotton swabs and 99% isopropyl alcohol. The pipe was dirty with lots of tars and oils. I polished the meerschaum with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the sanding debris.   I worked some Before & After Restoration Balm into the surface of the meerschaum with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. The following photos show the bowl at this point in the restoration process. It is definitely looking better and I am very happy with the results. I set the bowl aside and turned my attention to the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads and wiping it down after each pad with Obsidian Oil. I wiped it down a final time with Obsidian Oil when I finished.        This Carved Sultan Head Meerschaum Figural with a Bakelite taper stem turned out to be a great looking pipe. The features of the face and the beard as well as the wraps of the turban look really good. The amber coloured Bakelite stem also turned out very well. The thin brass band adds a nice touch to the classy look of the pipe. I polished stem and the bowl lightly with Blue Diamond polish on the buffing wheel and the finish just popped and came alive. I gave the bowl multiple coats of Clapham’s Beeswax Polish and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The pipe took on life with the buffing. The developing patina on the beard, turban and shank work well with the polished amber coloured stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¼ inches wide x 1 ¾ inches long, Chamber diameter: ¾ of an inch. The interesting old Meerschaum Sultan will be going on the rebornpipes store shortly. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over another estate pipe.

Prom Night – Dressing up a Cheap Meerschaum Apple


Blog by Steve Laug

I was given a batch of pipes from a friend on one of the forums that he had lying around a long time. He was pretty certain that they were not worth much but he thought they might be fun for me to fiddle with. One of them was a meerschaum apple-shaped pipe with a plastic stem. The draw on it was awful, like sucking air through a coffee stirrer. The bowl had a few issues at first glance. There were some gouges in the meer on the sides of the bowl and the shank. There were some small cracks in the shank from the end forward near the top. There was a Delrin sleeve so these may or may not be a problem. The tenon itself was small and rough. The stem had some damage from what appeared to be melting at some point in its life. But it was barely smoked and there was something about it that caught my eye. I could see some promise in it so it would be worth the fiddle.band1

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band3 On the bottom of the exterior of the bowl there looked like there was a crack that ran for the length of the bowl. I examined it with a lens and it turned out to be a gouge in the surface of the meerschaum. It may be a crack but it did not go deep in the material so it was salvageable.band4

band5 I took a close-up photo of top and inside of the bowl. You can see that it is barely smoked and the crack does not appear to go into the bowl.band6 The plastic stem just bugged me. I could find nothing redeeming in the shape of it at all. The taper was wrong and it was pinched at the shank joint. The faux amber look of it was really fake looking. The material was very soft and I could scratch it with a fingernail.band7

band8 Everything about the way the pipe looked when it arrived made me think it would be one that I would clean up, polish and turn around and get rid of. I probably would not sell it but would pass it on to someone wanting a meerschaum pipe. I cleaned the inside of the bowl with a cotton swab and water. I cleaned out the airway in the shank and stem with cotton swabs, pipe cleaners and alcohol. I had finished the cleaning and had lightly sanded the bowl with 400 and 600 grit sandpaper to minimize the scratches and dings in it. I was done with the pipe and took it to the buffer to lightly polish the stem and bowl.

It has been a long time since a pipe got away from me when buffing but this one did. The Blue Diamond polishing wheel is a bit touchy and it grabbed the plastic stem and took the pipe out of my hand. It hit the tile floor right in front of the buffer and the stem snapped off at the shank. The tenon was stuck in the shank and the other end was glued in the stem. I was very fortunate as the pipe hit directly on the stem and not on the meer bowl or it might have been ruined. As it was it meant I had a good excuse to throw away the plastic stem and make a vulcanite one. I pulled the tenon out of the shank with a screw. It came out easily. I tried to pull the glued end out of the stem but putting in a screw and heating the screw but the glue held. I put the stem away and went on a hunt in my stem can for a suitable vulcanite stem for the pipe.band9

band10 I found just the right donor stem. It was a bent round stem that came from an old-timer somewhere along the way. It was thick and the diameter was close to that of the shank. I took the tenon down with the Dremel and sanding drum and finish it by hand with sandpaper to make a snug fit in the Delrin sleeve in the shank. I used the Dremel and sanding drum to take off the excess diameter of the stem and then hand sanded it with 220 grit sandpaper to make the shank and stem match. While I was working on it I examined the two small cracks in the shank. They bothered me. While they would not go anywhere as the Delrin sleeve was glued and held them together, they still bothered me. I used a small micro drill bit on the Dremel and put a hole in the end of both cracks on the shank. I put a drop of super glue in the holes to seal them. I then remembered that I had some brass plumbing pressure fittings that make interesting bands. I heated the brass with a lighter and pressed it onto the shank to cover the cracks and give the pipe a little more bling.

I finished shaping and fitting the stem and took the photos below to give an idea of what the pipe would look like when finished. The bend in the stem is a little too much at this point and I would need to take some of the bend out. The bowl looks good with the brass fitting and the stem length works with this bowl.band11

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band13 I was able to sand out the gouge on the bottom of the bowl and it looks smooth and fresh now. I will need to sand the entire bowl with micromesh to polish the meerschaum and give it a shine.band14 I heated the stem with a heat gun to take out some of the bend. When the stem was flexible I pressed it against table surface with a towel to take out some of the bend. I cooled it with water to set the new bend. The second photo below shows the newly bent stem.band15

band16 I sanded the stem with a medium and a fine grit sanding sponge to take out the scratches and work on the oxidation that was deep in the edges of the button.band17

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band20 You can see in the photos above that the stem did not quite seat properly in the shank. I used a sharp knife to bevel the inner edge of the mortise so that the stem would sit properly against the shank.band21 I sanded the bowl and shank with 3200-4000 grit micromesh sanding pads to minimize the scratches.band22

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band25 I wet sanded the stem and the tenon with 1500-2400 grit micromesh pads and then rubbed them down with Obsidian Oil. I continued by dry sanding the stem with 3200-4000 grit micromesh pads and the giving it another coat of oil. I finished by sanding with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. When it dried it was ready to buff.band26

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band28 I buffed the bowl and stem with Blue Diamond Plastic polish on the wheel and then gave the stem several coats of carnauba wax. I gave the bowl two coats of white beeswax and the buffed it as well. I buffed both with a clean flannel buff and then by hand with a microfibre cloth. The finished pipe is shown in the photos below.band29

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