Daily Archives: September 12, 2024

Cleaning up a Chuck Whitmore Whidbey Islander Twisted Shank Dublin


by Steve Laug

About a year ago I visited an older pipe repair man (when I say older I mean older than me). He gave me a lot of pipe parts – stems, bases, bowl, tenons and bands On Monday, August 25 after a visit with my brother Kenneth and I went to visit my contact again. This time he had more stuff that he wanted to get rid of from his parts. Once again, we received more stems and tenons. But he also put in a box of pipes that were in various states of repair or disrepair. One of those pipes was an interesting smooth Dublin with a twisted shank going into a diamond shaped saddle stem. The stamping, or rather etching on the left side of the shank is clear and readable. It reads Whidbey Islander. On the right side of the shank it read Made for Dick Dye. The bowl is an squat Dublin with a worm trail carving on the left side from the top and another on the right underside. The shank twists from the bowl junction back to the stem. It continues onto the saddle portion of the stem. It has some stunning grain around the bowl and shank even in its unpolished condition. The bowl had been reamed recently and the top and edges of the rim had some scratches. The inner edge was slightly out of round. The freehand vulcanite stem is square at the shank end then has a twist that continues from shank. It was oxidized and had some calcification ahead of the button on both sides. The stem had a repair in it mid stem – like it had been broken and repaired. There were tooth marks on the surface that had also been repaired with what looked like a white epoxy like substance. I took some photos of the pipe before I started my work. I took close up photos of the bowl and the stem. You can see the light cake in the bowl and the darkening on the rim top and the edges. There were also some scratches on the top. The stem surface was oxidized and had some calcification on the end ahead of the button. There were  tooth marks and chatter on both sides on and ahead of the button. There were also two large repairs ahead of the button. They not black rather white. The stem also had been repaired at a crack in the middle across the stem.The next photos show the stamping that I described in the opening paragraph. It is clear and readable. I took a photo of the pipe with stem removed to give a sense of the proportions of the pipe. On the right side of the shank it read Made for Dick Dye. I wanted to have some idea who Dick Dye was. I googled the name and specified the Seattle area. I came up with an interesting and possible connection to a Richard Dye who passed away in 2019. The connection is pretty likely as he lived in the Seattle/Everett area of Washington state. Give the obit a read as it gives a bit of character of the man and his life (https://www.legacy.com/us/obituaries/heraldnet/name/richard-dye-obituary?id=14190787).

Before working on the pipe, I wanted to see what I could learn about the brand. I have a memory of visiting the shop many years ago but it is foggy so I did a bit of reading. There is a listing on Pipedia for Whidbey Islander Pipes (https://pipedia.org/wiki/Whidbey_Islander_Pipes). I quote the information from that site below. It is brief but quite interesting to read. I quote it in full.

Whidbey Islander Pipes are high-praised, but very rarely seen freehand pipes. Hand-cut Briars by Master Pipe Maker Travers LaRue were made and sold in his shop “Virginia Tobacco and Pipe Shoppe” in Langley on Whidbey Island, Washington between 1972-1983. LaRue died in 1983. He used 125 year old Sardinian briar and 150 year old Grecian Plateau briar with or without burl top. Trav custom designed ”free-hands” or classic shapes. A sterling dot on the shank along with his signature marked his one of a kind designs and possibly one of the best smoking pipes around. Trav taught his son-in-law Charles Whitmore the trade and soon he became a pipe maker too. The shop produced a hand-cut from 75 year old Italian briar known as the “Whidbey Islander”. These were mostly made by Chuck Whitmore that could be ordered with your own name inscribed. The shop was also known for hand blended pipe tobacco that was 100% pure premium quality American and imported tobaccos. The most famous being “Brown Crock”. The 1936 Hollywood Pipe Shop recipe that Bing Crosby smoked exclusively and loved by many. The family still owns the recipe. Travers pipes are few and precious. You’re lucky if you own one.

Judging from the description above I believe that I am working on a pipe made on Whidbey Island, Washington made by Chuck Whitmore between 1972-1983. It is a very interesting hand cut “twist” on a classic shaped pipe with great grain and a fancy vulcanite stem. Now it was time to work on the pipe.

I decided to address the damage to the inner edge of the bowl first. I used a folded piece of 220 grit sandpaper to give the inner edge of the bowl a slight bevel on the inner edge to remove burned areas and blend them into the surrounding briar. It began to really look better.I wiped off the varnish on the bowl with acetone on a cotton pad. I was careful around the signatures and stamping on the shank side. They were almost hand etched on the twisted shank sides. I was able to remove a lot of varnish and when done it looked much better. I needed to adjust the fit of the twisted shank to the twist in the stem.  Nothing aligned in terms of either the sharp angles or the flattened portions. I used a folded piece of 220 grit sandpaper to correct the angles and flow of the twists on both the briar and the vulcanite. It was a lot of sanding but the improvement the look of the pipe was worth it. I smoothed out the sanding on the shank and started polishing the bowl with 320-3500 grit sanding pads. I wiped the briar down after each pad with a damp cloth to remove the sanding debris. The finish began to look very good. I touched up the sanded portions of the shank end with an Oak stain pen and blended it into the surrounding briar. It looked very good and the match was perfect. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. The briar took on a rich shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. Now it was time to deal with the issues of the stem – the resanded and shaped fit to the shank, the crack mid blade and the white fills in the top and underside ahead of the button. They were many and varied but the shape of the stem made a new stem more work than I was willing to do at the moment. I filled in the repaired areas on the top and underside ahead of the button with black CA glue. Thankfully the repairs were a little indented. I sanded the stem surface and the repairs with 220 grit sandpaper. I also worked on the mid stem repairs to blend them in a bit more. I sanded the stem further to begin the polishing using 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth that really helped the sanding and helped protect it from oxidation.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat Obsidian Oil and set it aside to dry. Overall the stem looked better. There were still some ghosts of oxidation on the twists. The repairs on the white repaired areas showed. I am excited to finish this Chuck Whitmore made Whidbey Islander Twisted Dublin. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful grain all around it. The two carved trails carry on the flow of the angles of the twists in the shank and stem. Added to that the black vulcanite stem was beautiful. This smooth Whidbey Islander is great looking and the pipe feels great in my hand. It is light and well balanced. I am sure that Dick enjoyed it when he first picked it up at the shop. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 5/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/1.34 ounces. It is a beautiful pipe and one I will hold onto for the memory of the shop. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring and Restemming a BBB Own Make Thorneycroft Sand blast Canadian 506


by Steve Laug

The next pipe I decided to work on is one from a Dan in South Carolina. He contacted me several weeks ago now about a pipe that he had come across in his things that was on that his mom had picked up for him. Now 16 or 17 years later he decided it is time to work on it. He wrote me the email below regarding this pipe and how he came upon. It piqued my interest because to be honest with you I love all things BBB.

Hello,
I recently stumbled on an old billiard pipe that my mom had bought me at an antique store while I packing up for a move. I was 16 or 17 at the time so I couldn’t use it and basically forgot about it until now, at 33, I’m starting to get into pipe tobacco more and more. The pipe has the “BBB” inside a diamond with “OWN MAKE” underneath that on the top of the shank, and “THORNEYCROFT Made In ENGLAND” with “506” just below it on the underside of the shank.

The problem is it has no stem, and the end of the shank where the stem would fit into, has many marks that I can’t tell whether they are chew marks or if they are just a part of the grain etc. To my very untrained eye the pipe seems to be in OK condition otherwise.

Being very new to this hobby and not knowing many resources yet or really what to do, and seeing your restorative work, I’d like to ask if you restore pipes for people or if you might be able to point me in the right direction on how I should go about making this pipe smokeable once again, or if it might not be worth it except for sentimentality sake. I’m able to provide pictures of the pipe if needed as well.

Thank you,
Dan

I wrote Dan back and asked him to send me some photos of the pipe so that I could see what I was dealing with in this pipe. He sent some amazing photos of various angles of the pipe and I was hooked. I asked him to send it up and I would restore and restem it for him. Here are the photos that he included for me. The first four photos are overall views of the pipe as a whole. The craggy sandblast, the typical rustication on the shank end that I have seen on most of these Thorneycroft pipes, and the delicate but classic look of a Canadian are all well captured. Dan sent photos of the bowl and rim top as well as photos of the sides of the bowl. I appreciate the detail in these photos. The bowl shot shows the tar and cake on the sides and heel of the bowl and the lava build up in the sandblast of the rim top. It should clean up fairly easy. He also notes with a red circle what appears to be a chip on the left side of the bowl on the outer edge of the rim. The more I examine it the more I think it is probably a part of the blast. But I will know more once I have it in hand. His close up photos of the shank show the rustication and the washed out stain on the shank end. I think it is the typical BBB rustication that I have seen on the shank end of the Canadians and long shank pipes in the Thorneycroft line. Dan did a great job capturing the stamping on the shank top and underside. It reads as he noted in his opening email.He took close up photos of the rustication as well. It is rugged and I have to say that I like it. Once it is restained it will look quite nice. The photo of the shank end shows that there are no crack in the shank. There is a nick on the lower right side that is probably a flaw in the briar.I did a search on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-bbb.html) and looked for the specific Thorneycroft line. The second pipe in the list is stamped the same way as the one that I am working on and the stamping on the stem is the same. The Made in England stamp is identical to the second one. I looked on Pipedia and found several references to the BBB Own Make Thorneycroft pipe but nothing specific (https://pipedia.org/wiki/BBB). I also found an advertisement courtesy of Doug Valitchka from 1957 that had a great description of the Thorneycroft that I include below. It reads as follows:

Beautifully balanced, superbly lightweight and mellow smoking… these qualities have made the BBB Own Make Thorneycroft famous. First tough, age-old Algerian briar is carefully selected and cured then the bowls are carefully hand-turned. Now comes the special process of sand- erosion. The soft parts of the briar are literally blasted away leaving a hard bowl of unusual beauty, durability and sweetness. A mouthpiece of finest English Ebionite, inlaid with the famed metal emblem, and a specia dry smoking condenser tube complete the picture. Available in all 24 BBB shapes…I took some photos of the bowl as it was when I unpacked it. It was stamped as Dan noted above and was clear and readable. The rough shank end of the pipe was not damaged but had lost the stain that had originally coloured it. The little nick in the shank end does not damage the airway in the shank. The nicks that were noted on the edge of left side of the bowl appeared to me to be part of the blast and should be left as is. The bowl had a light cake on the walls and there was a light lava coat on the rim top where it had filled in some of the blast. The inner edge of the rim was in excellent condition with no damage. The outer edge had no damage either but there was some roughness to it due to the sand blast finish on the edge. It looked very good however. I took photos of the bowl to show the condition when I received it from Dan. I have included them below. I was hoping I had a BBB stem for the Canadian but I did not have one with the brass insert. I did have one that was a pretty decent fit. It would need to be adjusted in terms of the top, bottom and sides of the stem to fit the shank dimensions but it was the right length and shape for the pipe. It had a great shape on the slot that would give a good spread to the smoke.Now it was time to clean up the bowl. Since the cake was thin I used a Savinelli Fitsall Pipe Knife to scrape out the cake that was in the bowl. I took it back to bare briar and then sanded the walls with a piece of dowel wrapped with 220 grit sandpaper. The bowl walls were in very good condition with no checking or burn damage.I wiped off the bowl with a damp cloth and was amazed at how little dust came off the finish. Dan had obviously wiped it down before he sent it. I also wiped down the rim top and it was quite clean as well. I used a black and a walnut stain pen to stain the shank end rustication to match the rest of the briar. It looked very good. Once it was buffed and polished it would be a perfect match. I used a brass bristle wire brush to knock off the remaining debris in the sandblast on the rim top. It looks very good with some deep blast sections on the top right and left. Beautiful blast in all ways.I cleaned out the internals of the shank, mortise and the airway in both the shank and the new stem with alcohol, cotton swabs and pipe cleaners. The pipe smells fresh and ready to smoke again.Now that it was clean it was time to do a few minor surface repairs. The first of these was a small repair to a flaw on the shank end on the inner edge of the mortise on the lower left side. I used a tooth pick to put a drop of CA glue in the flaw and smooth it out on the surface. I did the same to the pit on the outer edge of the rim on the right side toward the back. Both were cosmetic rather than structural but it improved the look of the bowl in those spots. I smoothed out the repair on the shank end with a folded piece of sandpaper and touched the paper to the repair on the rim edge as well. I stained both with a Walnut stain pen and blended them into the surface. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a shoe brush to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The depths of the blast in the briar really comes alive with the balm. I worked on the fit of the stem to the shank with a folded piece of 220 grit sandpaper. I needed to reduce the diameter of the stem from top to bottom and from right to left. I worked on it for quite a bit of time sanding, sanding and more sanding until the fit to the shank was good and the transition between the shank and stem was smooth.I polished the stem once it fit with 320-3500 grit sanding pads. I wiped it down after each pad with a cloth impregnated with Obsidian Oil. By the end the stem took on a good shine and the fit was very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further the stem. The photos below show the polished stem. I am pretty happy with the restoration and restemming of this BBB Own Make Thorneycroft Sandblast Canadian. There is a sandblast finish to the bowl that is rugged and rich looking. The newly fit stem is clean and smooth and looks good on the shank. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished BBB Own Make Thorneycroft Canadian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe was 30grams/1.02ounces. I will be sending it back to Dan shortly. I look forward to hearing what he thinks of it. Thanks for reading this blog and my reflections on the pipe while I worked on it. It is a privilege to be a part of the restoration and preservation of these old timers with a back story!