Tag Archives: polishing a carved meerschaum pipe

Restoring a Pastoral Carved Mural Meerschaum


Blog by Steve Laug

This old meerschaum pipe with a Bakelite stem and silver shank band has been sitting in my box to be restored for almost three years now. I picked up and looked at it, took it apart looked at the pieces and put it back together and put it back in the box. Today I was going through all of the boxes of pipes I had to work on and sorting them. I came upon this pipe and decided today was the day to work on it. This pipe is carved with a pastoral scene of what looks like a mountain cabin and stone fence. Reclining on the ground in the forefront is figure that looks like a Swiss hiker or shepherd with his walking staff leaning against the fence. The bowl had a cake on the walls with a lot of dust in the carving on the front and sides of the bowl. It was dusty and tired looking. The shank end was chipped and there was damage to the shank itself. A lot would be revealed once Jeff had worked his magic on it. The thin shank had a silver etched band that fit well. The shank end was threaded and acted as the mortise. The amber coloured Bakelite stem had a bone tenon that screwed into the shank end of the band. There was light tooth chatter and marks on both sides ahead of the button and on the button surface itself. Jeff took photos of the pipe before he started his cleanup work. Jeff has gotten very good at capturing the condition of the bowl and rim top with his photos. You can see the work that is ahead of us in terms of the cake in the bowl and the lava on the inner edge. The bowl is in good condition.The next set of photos show the carving around the sides of the bowl. The carving is well done. I look forward to seeing what this one looks like once it is clean and restored. He took photos of the shank to show the filigree on the band and the chipped area on the shank itself. The first two photos show the banded shank and the second two show the damage on the unbanded shank. The next photos show the stem surface. It was very dirty and worn looking. It had pitting, light tooth marks and chatter on both sides ahead of the button. There no identifying marks on the pipe or shank or band to help identify the maker. So it was time to work on the pipe itself. Jeff had done his usual great cleanup of this pipe. He cleaned up the bowl walls with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the inner edge of the rim. The meerschaum carving looks clean and well done. Jeff scrubbed the stem with Soft Scrub to clean up the Bakelite. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. I took some photos of the inwardly beveled rim top and stem. Once Jeff removed the lava on the top and inside of the rim top was rough. The inner edge had a bit of wear and would need to be sanded smooth. The close up photos of the stem shows that is it very clean and there is some tooth chatter and marks on the button surface and just ahead of the button. There are also casting marks on the sides of the stem that need to be removed.I took the stem off the shank and took photos. The band was loose on the shank and the stem screwed into the threaded mortise in the top of the band. At first I thought the band was a later addition but the more I looked at it the more I realized that the band was original with the inset mortise. I spread some all-purpose white glue on the end of the shank. I unscrewed the stem from the shank and pressed the band onto the shank end. I set it aside to dry while the glue cured.I took a photo of the reclining goat herd or hiker and included it now. It is well carved.I decided to address the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to clean up the darkening on the inner edge of the bowl. With the edge cleaned up the bowl looked better.I polished the silver band with a jeweler’s cloth and removed the tarnish on the band.I worked some Before & After Restoration Balm into the surface of the meerschaum with my fingertips. Mark Hoover developed the product to clean, enliven and protect briar but I have been using it on meerschaum as well and found it effective. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside at this point and turned my attention to the stem. I sanded out the tooth marks on the stem in front of the button on both sides.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This large meerschaum pot with a carved pastoral scene is an unusual piece. It has a beauty of its own with the patina around heel and bowl. It is a pipe that has grown on me as I have worked on it. I have never worked on one like it. I know next to nothing about the pipe in terms of manufacture or carver. It has a German/Swiss look to the carving but that is a guess. The silver band and the thin Bakelite stem add to the mix. With the grime and debris gone from the finish and the bowl it was a unique beauty. The rim top looks really good now. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Clapham’s Beeswax by hand and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 7 inches, Height: 2 ¾ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 1 inch. Thanks for walking through the restoration with me as I worked over another interesting pipe. This pipe will be added to the Meerschaum Pipes section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

A Heavily Smoked Sultan Meerschaum – #5 of Anthony’s Dad’s Pipes


Blog by Steve Laug

This is a continuation of the work that began with an email from Anthony, a reader of rebornpipes asking if I would be willing to help him clean up his Dad’s pipes. He wrote; “I have a few pipes (8 or so) that haven’t been smoked in 15 years. They were my dad’s. I would like to get someone to restore them”. We chatted back and forth via email and the long and short of the story is that I have eight of his Dad’s pipes in my shop now to work on. The photo below shows the mixture of pipes that he sent me. There are some interesting shapes and most are very dirty and have very little if any of the original finish left on the briar. All have an overflow of carbon on the rim top and all have chewed, damaged stems and buttons. Anthony remembers his Dad smoking them throughout the years he was growing up so they went from regular use to being boxed and stored. They will need a lot of TLC to bring life back to them but it should be fun to give it a go. I went through the pipes and assessed their condition and contacted him and got the go ahead to proceed on the lot.I have completed the restoration of four of the pipes. I put red X’s through the pipes in the above photo to show the ones that I have completed. The next pipe I chose to work on was the interesting little carved Sultan head Meerschaum with a ruined replacement vulcanite stem – it is the third pipe down on the right hand column in the above photo. I have circled it in red. It is an interestingly shaped 1/4 bent pipe with a short shank and an inserted metal tenon that has been glued in place in the mortise. The stem that is on it is a replacement twin bore/bite proof stem that is destroyed. I was not the original stem as the diameter is slightly less than the shank. There is no stamping on the pipe. The bowl has a thick cake with lava overflow over the rim top and a lot of dirt and grime ground into the finish of the meerschaum. The face has some dirt deep in the carvings on the features so it is hard to tell if there is any real colouring the bottom half of the bowl (the beard) is very dark and once again I cannot tell how much is colouring and how much is dirt and grime in the meer. I will look forward to seeing what is there once I scrub the bowl. As mentioned above the stem is ruined so I will need to find a different stem. I am checking to see if I have some more amber coloured or even yellow that will go well with the meerschaum and be more like what was originally on the pipe. I took photos of the pipe to show its overall condition when it arrived at my work table.   I took some close up photos of the bowl, rim top and the stem to show what I was going to be dealing with on this pipe. The rim top was dirty and lava covered but the inner edge appeared to be in decent condition. The carving of the Sultan was very dirty with lots of grime and dirt in the grooves of the hat and the beard. The area around the eyes, nose and mouth was also very dirty. It was a mess and it was hard to know what was patina and what was dirt. The stem was ruined you can see from the third and fourth photos above that there was a large chunk of the stem missing on right side. It would need to be replaced. To me the whole stem and shank joint did not look right. It seemed like at the very least the stem was a replacement but it could also be that the shank had been shortened due to damage and a new stem added at the same time. The tenon was threaded and metal and was solidly glued I the shank.Before I started to work on this one I thought that it would be good to share the tribute that I asked Anthony to write about his Dad and his pipe smoking in the past two blog posts in case some of you missed that and wanted to have some background. Personally, I find that it gives me a sense of the previous pipeman when I work on a pipe from an estate. Anthony sent me this tribute: When my dad died 6 years ago, my mom asked if I wanted my dad’s old pipes. He was a long time pipe smoker, ever since I was a kid I can remember him sitting on the couch smoking his pipe inside. He worked at IBM and used to smoke his pipe in his office before they changed the laws in California. So you can imagine he had quite the collection over the years.

I took his pipes and put them in storage for a few years, I myself recently quit smoking cigarettes and decided to take up pipe smoking as it was easier on the wallet. I asked in /r/pipetobacco if anyone could recommend a pipe restoration service and someone told me about rebornpipes.com. I was hesitant but after looking at the blog I knew it would be a good place to send my dad’s pipes.

My dad loved smoking his pipes, sitting out by the pool in the sun taking a nap or in the garage wood working. The house was my mom’s area and the garage was my dad’s area. I spent hours sitting out in the garage as a kid watching the niners or a’s and giants on tv while doing woodworking projects. I hope to do the same with my kids these days.

I’m not sure if my dad smoked other tobacco but I remember Captain Black was the kind he smoked regularly. He had tins of it in the garage, full and empty and would turn the old tin jars into storage for odds and ends, like screws or washers or miscellaneous stuff.

I remember when I played little league my dad would sit in the stands and smoke his pipes. One of my teammates asked “What is that smell?” and I ashamedly said “Oh that’s my dad’s pipe…I’ll go tell him to put it out” and my teammate said “No man, it smells good!”.  It’s funny how the little conversations over the years you remember.

Another time when I was in 3rd grade or so we learned how smoking was bad for you (this was back in the 80s). I remember I asked my teacher if smoking a pipe was bad for you too….and she hesitated and said “Not as bad as cigarettes, since you don’t inhale it”. After that I was no longer worried about my dad smoking.

Knowing my mom I have no idea how my dad pulled this off but he managed to smoke his pipe in the house. I guess she liked the smell of it. Recently when I was waiting for my girls to get out of school I was sitting on a side street smoking my pipe and someone walked by and thanked me for bringing the pipe back. He said his dad used to smoke a pipe and he loved the smell. As did mine. The only difference is my daughters complain constantly about the smell of my car, but that is mostly because I smoke cigars too.

Anyway, grab some fine tobacco, light up a bowl and sit back and relax. I don’t have a pool like my dad did but you can catch me working on my laptop sitting in my driveway smoking a nice pipe, especially one of these restored pipes from reborn pipes….I can’t wait to smoke them.

Thanks Anthony, that gives me a sense of who your Dad was and how he enjoyed his pipes. I was ready to turn my attention to this fifth pipe. I decided to start with the bowl. I removed the damaged stem and reamed the bowl using a PipNet pipe reamer to remove as much of the cake as I could. I finished with a Savninelli Fitsall pipe knife and then sanded it with 220 grit sandpaper wrapped around a dowel. I cleaned the top of the rim.The meerschaum was so dirty I resorted to scrubbing it with Murphy’s Oil Soap and a tooth brush to remove all of the debris, grit and grime from the crevices of the carving on the beard, face and cap. It was a real mess. I rinsed it with warm water and dried it off with a soft cloth.  I went through my collection of stems and found a stem that had originally come to me on a broken meerschaum. It is a good thing I am a scavenger because this would take very little adjustment to work and the stem was already tapped to fit the threads on the metal tenon in the shank of the meerschaum. I took some photos of the cleaned up bowl to give an idea of what it looked like at this point in the process. It is showing some promise. You can see the new stem underneath it because I used it as a prop for the photos. I think the stem will look good. I cleaned up the mortise, tenon, shank and the airway in the stem with pipe cleaners, cotton  swabs and alcohol.I used my Dremel and sanding drum to remove some of the diameter of the new stem and threaded the stem on the tenon. I wanted to see how much more of the material I would need to remove to get a good flow between the shank and the stem. The photos give you an idea of what the stem will look like on the pipe and also how much more work I need to do to get the fit right. More work and sanding to follow! I used files, 150 and 220 grit sandpaper to reduce the diameter of the stem to match the shank. It took a lot of patient hand sanding to align every thing. I took it part way with a Dremel and sanding drum but because the shank is not round and every side even I had to had fit it. I think it was worth the effort. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with a damp cloth after each sanding pad to remove the dust. I polished the meerschaum bowl with micromesh sanding pads. I wanted to minimize the scratching but not necessarily remove them all. The pipe has a full history that is told by the scratches and nicks in the meerschaum. I want to give the bowl a shine but not remove the story. It is not a new pipe but a refurbished pipe. I worked through all the grits of micromesh pads from 1500-12000 and buffed the bowl with  a microfibre cloth to raise the shine.  I polished the bowl with Conservator’s Wax and buffed it with a shoe brush. I buffed it again with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is fifth of eight pipes that I am restoring from Anthony’s Dad’s collection. I am looking forward to hearing what Anthony thinks once he sees the finished pipe on the blog. Once I have the remaining three pipes finished I will pack them up and send them back to him. It will give him opportunity to carrying on the trust from his Dad. The dimensions are Length: 5 1/4 inches, Height: 2 1/4 inches, Outside diameter of the bowl: width is 1 inch and length is 1 3/8 inches, Chamber diameter: 5/8 inches. Thanks for walking through the restoration with me as I worked over this pipe from Anthony’s Dad’s collection. Three more will soon follow in the days ahead. Keep an eye out for them because there are still some unique pipes in the lot.