Tag Archives: GBD 9438

GBD 9438 Virgin Restoration


Blog by Al Jones

If you have followed my previous posts, you’ve noticed that I am a fan of the GBD 9438 shape. There is just something about the chubby Rhodesian shape that appeals to me. All of the 9438’s in my collection are excellent smokers and feel great in the hand. For the past two years, I’ve been on the lookout for one of the highest grades in that shape, the Virgin. I found this somewhat tattered 9438 Virgin with a Perspex stem on Ebay.

The pipe showed some bruising and nicks on the bowl, but the top looked in decent shape as did the Perspex stem. Photographing details of a Perspex stem is never easy, but this seller had plenty of good photographs.

Below are the pictures posted by the seller.  You can see the handling marks on the bowl in the first shot.

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The bowl had a light cake, which I reamed close to the briar with my Castleford reamer. I soaked the bowl overnight with Everclear and sea salt. I use a champagne cork to plug the shank end and try to work a little of the salt/Everclear slurry into the shank.

The stem was in pretty good shape, but had a tooth indention on the lower side and some scratches. I tried to lift the tooth mark with some heat, but the Perspex isn’t as resilient as Vucanite. I removed the scratches with some 1500 then 2000 grit wet 3M automotive grade wet sandpaper. Next I completed the stem work with 8,000 and then 12,000 grit micromesh sheets. I buffed it lightly with some automotive plastic polish. The draft hole isn’t heavily stained, which is a fortunate find on a Perspex stem. The tooth mark is on the bottom and the clear Perspex hides it nicely. (and makes it difficult to photograph)

My biggest concern about the briar was what appeared to be handling pinprick marks in several spots, probably from banging around in a drawer/box for a few decades. Using a torch, wet cloth and a pirated kitchen knife, I was able to lift a majority of the marks. The nomenclature was light, so I carefully buffed the bowl with first White Diamond then two coats of carnuba wax. That helped even out the color and hide some of the bruising. It’s not perfect, but has a nice level of patina.

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With this addition of this Virgin, I now have five different grades of the 9438 shape.

Fantasy

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Tapestry

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Prehistoric

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New Standard

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I include this Seventy-Six Colossus as it is an oversized 9438 (stamped 9676) and clearly the 9438 chubby Rhodesian shape.

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A Beatup GBD 9438 Given a New Look


I bid on this one knowing full well that it was going to take a lot of work to get it back to some semblance of beauty and functionality. When I found it on EBay I thought it might be worth the effort but let it sit for awhile and then before the bidding ended I put in my bid. I honestly think I was the only bidder so I got it for a pittance.

When it arrived it was more rough than the EBay pictures intimated. The front edge of the bowl and rim looked like it had been used as a hammer. Not only were there dents and holes on the front of the bowl but the rim was chewed up like it had been hammered out on a piece of concrete. The finish was absolutely gone. The surface of the bowl was permeated with oils and grease from dirty hands and from looked like having been laid on its side in a full ashtray! At least the bowl was still semi-round and there were no burn marks. The other remarkable thing to me was that the stem was virtually unchewed. That surprised me actually given the overall state of the pipe. It was very oxidized and a deep brown colour. ImageImageImageImage

I reamed and cleaned the bowl and shank to remove the grime and tars. It took a lot of pipe cleaners and isopropyl alcohol to clean things up. I dropped the bowl in the alcohol bath and the stem in a bath of Oxyclean for a while and went about other work that I had going. I believe it soaked overnight before I got back to it. When I did I removed it from the bath, dried it off and went to work on the damaged rim and bowl. I used some medium grit emery cloth to reshape the rim. The tricky part here was to keep the angles even on all sides of the bowl. The front edge was heavily damaged and the rim itself was also badly chewed up. After the emery cloth I used 240 grit sandpaper to smooth the scratches out and then 400 and 600 grit wet dry sandpaper to finish the shaping. The series of three photos below show the progression of the shaping. ImageImageImage

Once the top was smooth and the shape retained I wiped the bowl down with an alcohol soaked cloth to remove any dust from the sanding. I also used a dental pick to clean out the rings around the bowl to prepare them for staining. I find that those collect a lot of grit and grime and can almost be smooth due to the buildup. I then stained the bowl with a medium brown aniline stain and flamed it to set the stain. I took it to the buffer and gave it a light buff with Tripoli to remove the excess stain and also give it a slight polish. Then took it back to the work table to work on the stem and to sand the bowl with micromesh to smooth the surface and bring the grain to the front. The pictures below show the stem after the soak in Oxyclean and then light sanding with 400 grit wet dry sand paper to remove the oxidation that was softened. The stem still needed more work to get out some of the stubborn places but it was getting close. ImageImageImage

I used micromesh pads 1500-6000 grit on the bowl and the stem to finish the smoothing and restoration. Once it was done and shining I gave the whole pipe a buff with White Diamond to polish it and then gave it multiple coats of carnauba wax and buffed it with a clean soft flannel buff to polish. ImageImageImageImage