Tag Archives: Cotton boll and alcohol treatment

Refitting the stem  and restoring a Savinelli Made Rectangular Shank Billiard


Blog by Steve Laug

The next pipe on the table is a different looking Savinelli made Billiard. It had a flat shank and stem that are rectangular. It was functionally a sitter. It was a different looking piece of briar in that it is a mix of grains hidden beneath the dirt. There was one fill on the shank bowl junction on the right side of the bowl. The briar was very dirty. The bowl had a thick cake overflowing like lava onto the bevel of the rim top. It is hard to know what the inner edge of the rim looks like because it is buried under the cake and lava coat. The fit of the stem in the shank appeared to be a bit off but cleaning would make that clear. The variegated brown and gold acrylic stem was dirty, scratched and had some light tooth marks and chatter at the button. Jeff took photos of the pipe before his cleanup work. The next photos capture the condition of the bowl and rim top. You can see the work that is ahead of us in terms of cake and lava buildup.The grain around the bowl is a mix of cross grain and birdseye. The pipe follows the grain well. Jeff took photos to show how the grain is laid out. The stamping on the underside of the shank read as noted above. You can also see that the stem is poorly fit to the shank in this photo.The photos of the stem show the stem surface. The first photo shows the fit of the stem against the shank. It was a poorly fit stem. The stem has light tooth marks and chatter on both sides ahead of the button. Now it was time to work on my part of the restoration of the pipe. Jeff had cleaned the pipe with his usual penchant for thoroughness that I really appreciate. This one was in decent condition with a bit of buildup on the rim top but virtually no cake in the bowl. He reamed the bowl with a Pipnet Reamer and then cleaned up the bowl walls with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the beveled rim top. The finish looks very good with good looking grain around the bowl and shank. There is one fill on the right side at the shank bowl junction. Jeff scrubbed the stem with Soft Scrub to remove the grime. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. I took some photos of the rim top and stem. Once Jeff removed the lava on the inside edge of the rim top it was in pretty rough condition. There were cuts, nicks and burned areas all around the inner edge and the bowl was out of round from the damage. The outer edge of the bowl looked very good. The close up photos of the stem shows that it was very clean and there was some tooth marks and chatter on the stem just ahead of the button. The acrylic was very scratched.The fit of the stem in the shank is off. It looked like the shank end had been rounded slightly and the stem was definitely larger than even the straight portion of the shank. It was poorly fit and that makes me think it is a replacement stem. The question I needed to answer was how far to go with the refitting of the stem. I knew that I wanted to bring it down as close as possible so that transition between the shank and stem was smooth. I decided to work on this as the first item of my part of the restoration. I took some photos to try and capture the variation between the stem and shank. Hopefully you can see what I mean even with my poor photos. I have used red arrows to identify trouble areas.I probably spend an hour or more hand sanding the stem to fit the shank. Often I do that with the stem off and flatten it, constantly checking for progress. I left the stem in place on this pipe for much of the sanding process as I was seeking to make a smooth transition on an already rounded shank end. The photos below tell the story. The next two photos show the stem after much sanding my way through movies on Netflix. It is far better than when I began. The transitions on the sides are perfect while the top and underside I tried to accommodate the rounded shank end as much as possible.With the shank/stem transition improved I was ready to move on to dealing with the issues of the inner edge and rim top. I removed the stem and set it aside and took the bowl in my hands. I used a folded piece of 220 grit sandpaper to smooth out the edge and clean up the slight bevel to mask the damaged areas. I lightly topped the bowl as well to remove the damage on the rim top and smooth out briar. Once the bowl is polished the bevel is hardly visible and the bowl looks better.With that done I decided to call it a night. The pipe still smelled strongly of old tobacco even after all the cleaning so I stuffed the bowl with cotton bolls and used a syringe to fill it with isopropyl alcohol. I set the bowl in an old ice tray and left it while the cotton and alcohol did its work. The second photo shows what I found this morning when I came to the work table. I removed the cotton bolls and pipe cleaner and cleaned out the shank with pipe cleaners and alcohol. It was very clean and it smelled far better!I was happy with the way the rim top and edges looked so I moved on to polish the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The grain really began to stand out and the finish took on a shine by the last sanding pad. The photos tell the story! I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The product works to clean, enliven and protect the briar. I let the balm sit for about ten minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I laid the bowl aside and turned to deal with the refit stem. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I was able to remove the scratching and tooth marks with the micromesh. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This Savinelli Made Billiard Sitter was a bit of a pain to work on. The amount of sanding to fit the stem even the way I have it now was a lot. But I am happier with the pipe now that I have finished it. The pipe looks a lot better. The finish on the pipe is in excellent condition and the contrasting stains work well to highlight the different grain patterns on the pipe. The variegated brown and gold acrylic stem just adds to the mix. With the grime and debris gone from the finish and the bowl back in round it was a beauty and the grain just pops at this point.

I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank and stem during the process. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Savinelli Billiard with a flat rectangular stem is a nice take on a classic billiard. The finish on the bowl combines various stains to give it depth. It is very well done. Give the finished pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. It a great looking pipe in great condition. Thanks for walking through the restoration with me as I worked over another interesting pipe. This pipe will be added to the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Sweetening a Pipe – An Alternative to the Salt and Alcohol Treatment


Blog by Steve Laug

After writing the post about using the salt and alcohol treatment to sweeten sour pipes or estate pipes I decided I would also write about an alternative method that I have used and still continue to use at times. The process is much the same as the salt and alcohol treatment and the effect is much the same. In some sense the cotton bolls are easier to work with and there is certainly no leaching of salts or such into the briar of the bowl. The cotton bolls are neutral and work quite well. They are easy to remove. The only difference I find is that the alcohol does not dissipate into the air as well with the cotton and they are still damp when I remove them from the bowl the next morning.

The tools

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Cotton bolls

COTTON BOLLS– I buy cotton bolls in bulk at pharmacies, variety stores or the local dollar store down the street from my house. I find that the cheaper ones work as well as the more expensive. The difference is in the number of bolls that it takes to fill the pipe bowl. There are several features of the cotton boll method that endear it for me. The first feature is that it is easy to stuff in the bowl of the pipe and is readily available. The second, like the salt method, is that it provides multiple surfaces onto which the leached out oils and tars can migrate. Like the salt treatment, I have used the cotton boll method for many years. And over the years I have never had a problem with it. I have never had a shank or a bowl crack or split after it has been cleaned using this method. So ultimately the choice is yours to make. Experiment with both and see which one you favour and continue to use it to your advantage.

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Isopropyl Alcohol 99%

ALCOHOL – As before with the description of the salt and alcohol treatment, I use the highest percentage isopropyl alcohol that I can get through my local pharmacy. Most of the time I am able to purchase 99% Isopropyl alcohol or Rubbing Alcohol but have also used 91% Isopropyl with no ill effects. I just purchased a bottle of Everclear while traveling and will be trying it out as well. The water content in the 99% Isopropyl is 1% and I find that it evaporates quite quickly and does not saturate the briar. Much has been written about using an alcohol that is not a human consumable form. Many have spoken of the danger of using it in the pipe bowl or in cleaning the stem of a pipe that is going to be put in the mouth. However, I have found that once the cotton bolls and alcohol have been removed from the bowl and the pipe air dries there is no remaining alcohol in the bowl. With the removal of the cotton bolls I have found that there is always some residual alcohol in the bowl after I take out the cotton. It seems to keep the alcohol longer than the salt did. To remove the last of it I use a match and light the inside of the bowl to burn off any remaining alcohol. It quickly burns the alcohol and does not harm the pipe bowl. Once that is done the bowl is dry to the touch. From my experience the alcohol burns off and any remaining in the briar dries out quickly over the next few hours that the pipe sits.

ImageEAR SYRINGE – I use the same ear syringe to fill the bowl with alcohol as I explained in the previous post. It truly is an indispensable tool for my refurbishing kit. I use it in this process and also in the process of removing excess water from the bowl when I am making a pipe mud patch. It is rubber and works incredibly well at keeping the alcohol off the outer finish of the pipe. By squeezing the bulb you can draw alcohol into the syringe and then be squeezing it again over the bowl of the pipe the alcohol is poured into the bowl quickly and without a mess. The syringe is resilient and durable. I have had mine for a long time.

The method

I remove the stem from the bowl and then stuff several cotton bolls into the bowl. An average sized bowl will take two or three cotton bolls pressed down tightly into the pipe. I press them tightly as I do not want them to spring up when I fill the bowl with the alcohol. I want them inside the bowl and not overlapping and touching the rim of the pipe. The photo below shows the bowl ready to be filled. The second photo below shows the bowl stuffed with the cotton bolls and the alcohol ready to be loaded into the syringe and then put in the bowl. When I pack the bowl with cotton bolls I try to leave it a bit below the edge of the bowl. I also insert a folded pipe cleaner in the shank and airway to close off the airway and provide a bit of a plug for the alcohol. It also acts as a wick and draws the tars and oils from the airway.

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Tools needed for the cotton boll alcohol treatment – Photo 1

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Tools needed for the cotton boll alcohol treatment – Photo 2

The next photos below show how I fill the bowl with alcohol. I have found that the cotton absorbs more of the alcohol than the salt does and it takes several syringe loads to fill the bowl. I pour Isopropyl alcohol into the cap of the alcohol bottle and get the ear syringe and the bowl ready for work. The first photo shows the loading of the syringe. The second photo shows the filling of the bowl from the syringe. I do this by putting the tip of the syringe in the top of the bowl and squeezing it until the bowl is filled with the alcohol.

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Loading the ear syringe with alcohol

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Putting the alcohol in the bowl of the pipe

Once the bowl is filled I place the loaded bowl in the ice tray that I use to keep the pipe upright while the alcohol and cotton do their work drawing out the tars and oils. The process works quite quickly and the salt begins to darken with the oils and tars within a few moments. The photo below shows the newly filled bowl as it sits on the ice cube tray.

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The treatment has begun

The next series of photos shows the cotton turning brown beginning with the edges and working toward the centre of the bowl. The first photo below is taken after the bowl had been sitting for 2-3 minutes. At this point the cotton is beginning to darken at the edges but it is barely visible in the photos.

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After sitting 2-3 minutes

The photo below was taken after the pipe bowl had been sitting 15 minutes in the tray. The brown colouration is moving around the edges and in toward the centre of the bowl.

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After 15 minutes

After the bowl sat for a half hour, I took the picture below to show the movement of the brown tars and oils toward the centre. On this pipe I had cleaned the shank with many pipe cleaners before getting to this point so there is very little leaching of tars and oils into the pipe cleaner.

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After 30 minutes

Forty five minutes later I took the photo below and then tamped the cotton bolls down with my thumb. Then I set the pipe aside for the night to let the treatment do its work.

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After 1 hour and 15 minutes

This morning the cotton was darkened and the alcohol was evaporated. I used my dental pick to remove the cotton bolls from the pipe and threw them away. I removed the pipe cleaner from the shank as well. I used several pipe cleaners to wipe out the inside of the shank and several folded pipe cleaners to wipe out the inside of the bowl. The bowl was still wet from the remaining alcohol so flamed it with a lighter to quickly burn out the alcohol. The four photos below show the extent of the tars and oils removed in the brown cotton bolls and the dental pick I use to remove the cotton bolls. The final photos show the clean bowl. The pipe smells clean and fresh. When I have finished cleaning the pipe I set the bowl aside and let it dry for several days before smoking it.

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The next morning

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Removing the cotton bolls with a dental pick

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An empty and clean bowl – still wet with alcohol

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After flaming