by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) There are 12 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 60 Bent Billiard that needed to be restemmed next. This next one is from Jack’s 12 pipes – a dirty, dull Grade 60 Bertram with a ruined tapered vulcanite stem. It is of note that the pipe had a previously snapped and repair shank. The work was well done but would need to be touched up a bit. The pipe is stamped on the underside side near the stem with the Grade 60 number. On the left side it is stamped Bertram [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some nicks and flaws around the sides of the bowl. The bowl was moderately caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The ruined stem was calcified, oxidized, dirty and had tooth chatter and cracks on the top and underside of the button and ahead of the button. I believe it is a replacement as the tenon is short and the stem too long for the proportions of the pipe. The photos show the condition of the stem surface. It will need to be replaced. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the damaged (I would say ruined) stem show the thick calcification, tooth marks, bite throughs, cracks in the button and heavy damage in the vulcanite on the top and underside of the stem and the button. I took photos of the briar plug in the heel of the bowl and the crack around the shank just ahead of the bowl. It has obviously been repaired and there are places that the repair has chipped and shows wear and damage. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was faint but still readable as noted above. The 60 stamp was more faint on the underside but is visible with a lens. This was obviously someone’s favourite pipe and went through multiple large repairs to keep it working. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some stunning mixed grain around the bowl. This pipe has a 60 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. Once cleaned the bowl with the soap I brought it back to the work top and examined it. Not only had the cracked shank been repaired which I had already seen clearly, there was also a plug in the bottom of the bowl where some one had repaired a burned through area. This was a pipe full of surprises.I decided to address the two repairs – the shank and the damage around the plug first. I sanded the repairs with 220 grit sandpaper to clean them up further. Once smooth I wiped the bowl down with a damp cloth and then filled in the damaged areas with clear CA glue and briar dust. Once the repaired areas cured I sanded off the mixture with 220 grit sandpaper to smooth them out and start the process of blending them into the surrounding briar. With the repairs larger than life and very obvious with the current finish on the pipe, I decided to stain it. I used a Dark Brown Aniline stain. I applied it with a dauber and flamed it with a lighter to set it in the briar. I set it aside to let the stain cure. Once the stain cured I wiped the bowl down with isopropyl alcohol on cotton pads to remove some of it and make the stain more transparent. It took some work but sanding it further would do the job and blend in the light spots as well. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I went through my stems and found one that was very close to the diameter of the shank – slightly larger but very workable. I would pitch the chewed and cracked stem in light of this fishtail one. This new one would need a lot of work to clean up but it would look good. To fit the tenon to the shank I used several flat files and reduced the tenon size. I cleaned it up with a Dremel and sanding drum, flat files and sand paper until the fit was snug in the shank. It was going to work well.It was a used stem so it had some tooth marks and chatter on the stem. I “painted” the stem surface with the flame of a lighter to lift them. I was able to lift some. I filled in what remained with black rubberized CA glue. With the work done other than fitting the stem to the shank perfectly I decided to bend the stem to fit the shank. I heated the stem with a heat gun, moving the stem over the hot air until it became soft and flexible. I bent it at the angle needed over the round of the bunch buffer in the background.I worked on the diameter of the stem at the shank first with my Dremel and sanding drum to get it close to what I wanted. I followed that by sanding it with 220 grit sandpaper. I constantly checked the fit on the shank and once I had it ready I wiped the stem down with a bit of Obsidian Oil and took the photos below. It began to really look very good.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I cleaned out the drilling and sanding debris from the airway in the stem with pipe cleaners and isopropyl alcohol. It was clean other than the dust.I am excited to finish this Bertram Washington DC 60 Bent Billiard with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 50 grams/1.80 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 2 pipes. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.