by Steve Laug
A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.
I chose to work on the Bertram 25 Pot next. This next one is from Jack’s 11 pipes – a dirty, dull Grade 25 Bertram with a tapered vulcanite bite proof stem. The pipe is stamped on the underside side near the stem with the Grade 25 number. On the left side it is stamped Bertram [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was moderately caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside near the button. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work.
I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the stem show the thick calcification, tooth marks and damage in the vulcanite on the top and underside ahead of the button.
I took photos of the stamping on the left and underside of the shank to capture it. It was clear and readable as noted above. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. I took a photo of the bite proof stem end showing the twin bore airways in the button.
As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).
Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).
I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#
From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Prince has stunning straight and flame grain around the bowl. This pipe has a 25 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.
I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process.
I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. I cleaned the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It also was very dirty.
I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear.
The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim with a folded piece of 220 grit sandpaper and was able to remove the darkening.
As I cleaned it up, I noticed that the fill on the right side, mid bowl was shrunken and damaged. I filled it in with clear CA glue and briar dust. Once the repair cured I sanded it with 220 grit sandpaper and flattened the repair and blended it into the surface of the briar.
I sanded the bowl it with 320-3500 grit sanding pads to finish the rim top, the bowl and shank. The briar began to take on a rich shine and the darkening on the top was gone and the fill blended in better with work. The photos tell the story.
I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface as I polished it. The repaired fill is large but it is smooth and solid.
I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl.
I turned my attention to the stem. The calcification was thick on the areas where there were tooth marks and a potential bite through on the surface. To get things cleaned up, I “painted” the surface of the vulcanite where the tooth marks were with the flame of a lighter. I greased a pipe cleaner with Vaseline and inserted it in the left side of the twin bore stem. I filled in the bite through area and some of the deeper marks on both sides with a rubberized Black CA glue. After it cured I flattened the repairs with a small flat file.
I flattened the repaired areas and recut the edge of the button with a small file. Once it was cleaned up I refilled the remaining tooth marks with more black rubberized CA glue. I set it aside to let the repairs cure then filed them with a small file. Once they were flattened I sanded them with 220 grit sandpaper. I sanded the rest of the stem to clean up the oxidation and calcification on the surface. It began to really look better.
I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to remove the remaining oxidation. I dry sanded the surface until I have removed all of the oxidation and the stem started to really shine.
I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. The repaired areas show some difference in the black but are very smooth.
I am excited to finish this Bertram Washington DC 25 Pot with a twin bore bite proof stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Pot is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 36 grams/1.31 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 5 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.
As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

