Daily Archives: March 9, 2025

Cleaning up the second of a lot of 12 pipes for a customer – a No Name Freehand Sitter

by Steve Laug

Back in January I received an email from Robert with a group 12 pipes that needed to be restored in various ways from cleanup to restemming. The second of these I chose to work on was a smooth Freehand sitter. The bowl was almost a panel shape with flattened corners on the four sides. The shank was also panelled in the same manner. It was a pretty pipe and it was a big one. The rim top and the shank end were both plateau finish. The heel of the bowl and the shank end had been flattened to make the pipe a sitter. The plateau rim top and shank end were dirty and debris in the plateau. The bowl had been reamed and was smooth on the inside walls of the bowl. There were some tars and oils in the mortise and the airway in the shank and the stem. The fancy turned, vulcanite stem was oxidized and dirty with light tooth marks and chatter in the top and underside of the stem ahead of the button. I took some photos of the pipe to show its condition before I started my work on it. The relatively clean bowl looks quite good. There was some debris in the plateau rim top and some lava build up on the inner edge and the grooves of the plateau. It looked to be in good condition other than the debris and darkening. The fancy vulcanite saddle stem was dirty, lightly oxidized and has tooth chatter and marks on both sides. I took photos of the bowl, rim top and the stem to show the condition of both.There was not any identifying stamping or marks on the shank. I also took a photo of the pipe with the stem removed to show the proportion of this pipe. It is really a beauty. I turned to work on the pipe itself. I worked over the plateau rim top and shank end with a brass bristle wire brush to knock off the debris. It removed the debris and it looked much better. I scrubbed the bowl exterior with a tooth brush and undiluted Murphy’s Oil Soap to clean the debris in the rustication and also remove the oils and tars in the finish. I rinsed it with clean warm water and dried it off with a soft cotton cloth. I used a folded piece of sandpaper to smooth out the damage and darkening on the smooth inner edge of the bowl. It looked much better once the debris was removed.I sanded the walls of the bowl smooth with a piece of dowel wrapped with a piece of 220 grit sandpaper. The walls smoothed out very well.I cleaned out the mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. I was able to remove the grime and oils in the shank and the airway in the stem.I used a black Sharpie pen to touch up the valleys and deep spots on the plateau rim top and shank end. It looks much better at this point.I polished the bowl and shank along with the high spots on the plateau with 320-3500 grit sanding pads. It smoothed out the finish very well and made the contrast between the ridges and valleys of the finish stand out well. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad. It is looking very good at this point in the process. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed it off with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I scrubbed the surface of the stem with cotton pads and Soft Scrub. I was able to remove the debris on the stem and the oxidation on the surface. It looked much better.I sanded the tooth chatter and marks with 220 grit sandpaper to blend them into the surface. It looked significantly better at this point.I sanded the stem with 320-3500 grit sanding pads to further blend in the remnants of the tooth marks and chatter on the stem and to remove the residual light oxidation. I am happy with the way that it looked at this point.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This No Name Smooth Finish Plateau Freehand with a vulcanite fancy saddle stem has a beautiful, unique finish with great grain on the bowl and shank. The medium brown finish highlights the grain and the polished fancy turned stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished No Name Freehand is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 2 ¾ inches, Outside diameter of the bowl: 2 inches x 2 inches long, Chamber diameter: 1 inch. The weight of the pipe is 3.88 ounces/109 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be sending it back to Robert once I finish the other 10 pipes he sent me to restore. I look forward to hearing what he thinks of this beauty. Thanks for your time.

Repairing a Serious Injury to a Custombilt Bulldog

Leave a reply

by Kenneth Lieblich

Welcome to another instalment of my Pipe Incident Reports. The idea, in general, is to provide a brief write-up – focusing on a particular pipe-restoration-related issue – rather than an entire restoration story. Today’s story is on the resolution of a very specific pipe repair, with some added challenges. I hope this blog post will be useful for those undertaking a similar repair. Every once in a while, my cousin-in-law sends me a pipe to repair. He hunts for pipes at antique shops and fairs, etc., and when he finds one that’s especially tricky to repair, he sends it my way! When he sent this particular pipe to me, he described it as a “crazy guy project”. Ahem. Well, crazy or not, I’m taking on the challenge. As you can see, it’s a handsome and rugged Custombilt bulldog, from the 1970s or ‘80s. My cousin-in-law did most of the cleaning already and did some restoration work on the stem, so I will be tackling the stummel only. For the most part, the pipe is in decent shape, but there are two major gouges on the side of the bowl. These gouges are going to be tricky to repair for four reasons:

- the gouges occur in spots where there was already some of the signature Custombilt rustication. So I have to fill them and make them look good while maintaining the original rustication and not filling it in.
- the gouges run transverse to the two pre-existing rings that run around the bowl. Again, I will have to repair these without negatively impacting those ring grooves.
- the gouges actually penetrate all the way through the bowl to the inside. I will need to ensure that they are sound on the outside and on the inside.
- the gouges also come with very fine cracks that extend in a ‘southerly’ direction, into some further rustication.

I haven’t even yet mentioned that there are a couple of chips missing from the bowl, on the opposite side of the gouges – and some dents on the rim. So, I’ve got my hands full – time to get started.As I mentioned, my cousin-in-law already did the vast majority of the cleaning – Deo gratias. To finish tiding up the briar, I wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. I then scoured the inside of the stummel with some soap and tube brushes.Having completed that, I was able to address the dents on the rim. I dug out my iron and a damp cotton cloth. By laying the cloth over the affected areas and applying the iron to it, the hot and moist steam can often cause the wood to swell slightly and return to shape. There was some improvement – not a lot, but it was better than doing nothing.I decided to repair the tiny cracks in the briar next. Before anything else, it’s imperative that I ensure that the cracks do not continue to creep after I repair them. To that end, I took a micro-drill bit, inserted it in my rotary tool, and very carefully drilled a hole right through the wall of the bowl. That hole will stop the crack from progressing. As you can see, the drill bit is incredibly thin and quite prone to snapping if care isn’t taken.Now, I lined those cracks – and the gouges – with clear cyanoacrylate adhesive. Because of the intricacy of this work, I used a tiny awl to apply the adhesive. I needed to be precise and not smear it all over the place. I wish I had taken more photos of this procedure, but you’ll just have to take my word for it.Moving on to the matching holes on the inside of the bowl… I used an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It works superbly. I filled the affected area with the epoxy and let it cure for a full 24 hours. I took this step after applying the cyanoacrylate adhesive, so that the epoxy would not ooze out of the gouges. The next day, I roughened up the epoxy’s surface for the next step. I thinly coated the inside of the bowl with a mixture of my wife’s homemade yogurt and activated charcoal. Once hardened, this provided a good, faintly rough surface for a new cake to build. Now I needed to go back to the gouges and finish them off. I delicately and precisely added a mixture of clear cyanoacrylate adhesive and briar dust. This gives an incredibly hard and wood-like appearance to the repairs. I did the same to the chips I mentioned on the opposite side of the bowl. Most of the rest of the work was sanding. I used my dental tools, needle files and some fine sandpaper to sculpt the pipe back into shape. This was very tricky and took considerable patience – a virtue I have in short supply. Once done, I used all nine micromesh pads (1,500 through 12,000 grit) on the smooth parts of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. The Custombilt bulldog is much improved and I hope my cousin-in-law will like it. This was a complex repair – the results are not ideal, but they are as good as I can manage. I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.