Pulling a Broken Tenon and Restemming a Tiny Hexagonal Dublin


by Steve Laug

I received two pipes for repair from Brady, who works at a Pipe and Tobacco Shop in Texas yesterday. The first is a tiny Hexagonal Dublin stamped Genuine Briar. The second one is a leather coated bowl stamped Longchamp France Billiard. Both were quite dirty and needed some special attention. I decided to work on the harder of the two pipes – the tiny Genuine Briar Hex Dublin. It had a broken tenon in the shank and a small stem. In looking it over I felt it was too thin to set a new tenon in. I would need to restem it. I was in a rush to work on it so I started without taking the customary photos. I put the bowl in the freezer to see if the cold and change would loosen the tenon from the shank. I took it out and used a screw to try and pull it. It did not work as it was solidly stuck. I repeated the freezer trick with no luck at all. I examined it and found that the tenon in the shank was quite cracked. I used a dental tool to pull out the pieces as much as possible. I cleaned up the shank with a pen knife to scrape out the remnants of vulcanite. A second issue became clear. There was a snapped aluminum stinger in the shank with a large ball on the end. It took some work and the ball stinger dropped out of the shank.With the stinger removed I worked on fitting a new stem to the shank. I toyed with a thin brass band to stabilize the thin shank. I tried it on for the fit and look and liked it. I glued it in place. I used sand paper and the Dremel and sanding drum to reduce the diameter of the tiny tenon. I finished it and the fit was right. All that was left was to polish it. I reamed the tiny bowl with a Savinelli Fitsall pipe knife and took cake back to briar. I sanded the walls of the bowl with a folded piece of 220 sandpaper.I cleaned out the internals of the bowl, shank and stem with pipe cleaners, cotton swabs and isopropyl alcohol. It came out smelling much better.The bowl had a lot of tars, lava and even varnish underneath the grime. I wiped it down with acetone on cotton pads until the surface of the bowl was much cleaner. I sanded the bowl with 320-3500 grit sanding pads. I wiped the briar down after each sanding pad to remove the dust and debris. The bowl began to look much better. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the sanding dust and protect the stem. I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This Petite Genuine Briar Hexagonal Dublin with a new vulcanite stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Genuine Briar Dublin fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: 5/8 of an inch. The weight of the pipe is .71 ounces/21 grams. This tiny, older American Made Hexagonal Dublin is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will set it aside and once I finish the other pipe that Brady sent to me, I will send them back to him. Thanks for your time.

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