I thought I would write an article on this topic as I just finished repairing a bite through on an old London Made pipe with a vulcanite stem. It is fresh in my mind so it will be easy to write it down, plus I enjoy passing on my refurbishing processes to others to experiment with.

To begin the patching process you need to make sure the stem is clean of all oils, waxes and oxidation. You want the patch to bond well with the original stem. I have also found that any oxidation will show through the patch and leave a blemish on the stem that is cannot be removed as it is under the patch. With that in mind I removed the oxidation from the stem with repeated soaks in a tub of Oxyclean. I mix it 1 scoop to a quart of hot water. I put the lid on it and shake vigorously to mix the powder. Once it is well mixed the stem goes into the water for its first soak. I wash it off and sand or buff between soaks to remove any oxidation that is soften enough to remove it. Then it goes back into the jar for another soak. I repeat the process until the stem comes out clean.

I take it from the final wash and I sand the stem with multiple grits of sand paper to get the stem back to a matte black finish. I don’t want a sheen on the stem yet as I want a bit of roughness in order that the patch will adhere well. Once completed, I use a dental pick to clean up the area around the bite through and remove any remaining rubbish in the hole. I then used a small needle file to roughen the broken surface of the spot to prepare it for the patch.

I soak a pipe cleaner in olive oil (not dripping oily but enough to make it slick as you do not want it gurgling out the hole and messing up the part you have just cleaned. Believe me Super Glue will not stick to oily slick surfaces and it will never dry when mixed with oil.) The pipe cleaner is inserted into the button on the stem just past the bite through. This provides a block on the underside of the hole and also a non stick surface so that the glue used in the repair does not fill the airway and cause the pipe cleaner to bond to the inside of the stem.

I used clear Krazy Glue/Super Glue (you can get black Super Glue from wood working supply sites online) and did an initial fill on the hole. The idea is to get a good bond on the hole itself and not try to over fill. Once it was dry (very quickly) I sanded the surface to roughen the initial patch and then filled the hole and surrounding dent to a bit overfilled (a bubble if you can picture that). I set it aside over night and then the next morning sanded it smooth to match the surrounding surface. If the hole is large the idea is to build out toward the middle with repeated applications of the glue.

I have experimented with different drying times that are optimal for the sanding process and found that the one I stated above works the best for me. The first application is a quick dry and is sanded while the glue is not cured. The second application is hard when I sand it. I use multiple grits (400, 600) of wet dry sand paper and then microfiber sanding disks (1800, 2400, 4000) to blend the patch to the surrounding stem area and then gave the entirety a buff with red Tripoli and then white diamond. I finished the polishing with 4000 grit microfiber disk and it is virtually invisible and has formed a hard bond with the stem.

I am just an amateur refurbisher sharing how I do a patch. I am sure others here, particularly the pipe repair folks, have other methods and better ones. But this one works for me. I will try to do a photo essay on the next pipe stem I patch to show pictorially what I do.

Oh… for information sake – I have pipes that I have repaired in this manner that I have been smoking for 10 years that show no breakdown in the patch.

I had this old four hole stinger Kaywoodie Drinkless Canadian that came to me in great shape other than a fairly large bite through on the top of the stem. It was in great shape otherwise, barely smoked and very clean. No other tooth marks no dents, and no chatter – just the big old hole in the centre on the top of the stem. I thought I would take pics of the process I go through to patch it. So here it is from start to finish.

Step 1: I cleaned the hole and picked out any bits of stuff with a dental pick and wiped it down with an alcohol rag. Once it was dry, I put some soft wax on a finger nail file and inserted it in the button under the hole. The wax or grease keeps the glue from sticking to the file and permanently binding it to the stem. Here is a picture:

 

 

 

 

 

 

Step 2: I drip Super Glue on the hole and build up the edges a bit. This one is a large hole so I want to make sure that there are no bits that break free around the edges of the hole.

 

 

 

 

 

 

Step 3: The next two photos show the addition of vulcanite dust to the mix. I sanded down an old clean stem that was in my box and that I use for mixing with the glue on these larger holes. I had about a 1/2 teaspoon of dust. I dripped glue into the hole and then added the dust to the mix. After the dust I added a few drops more of glue and then dust again until the hole was filled with the vulcanite dust and glue mixture.

 

 

 

 

 

 

 

 

 

 

 

Step 4: I left it to dry for a half hour while I worked on another pipe that I was cleaning. Once it was dry, I removed the file and tested to make sure it was dry. I sanded the first bit with 220 grit sand paper and then a sanding block with medium grit. Here is the next shot.

 

 

 

 

 

 

Step 5: Once I had the majority of the patch smooth I moved on to 400 wet dry sandpaper to keep working at the patch and blending it into the stem.

 

 

 

 

 

 

 

 

 

 

 

Step 6: Once it was smooth to the touch I moved on to 600 wet dry and sanded some more in a vertical and a horizontal pattern with a small folded piece of sand paper as I worked to blend the patch.

 

 

 

 

 

 

 

 

 

 

 

Step 7: When it got to the point of blending that can be seen in the next photo I switched to the 1800 micromesh pads and used a spot of water on the patch to assist the blending with the pads.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step 8: When it was smooth to touch I used the buffer and hit it with Tripoli and white diamond and then brought it back to the desk to use the 2400 and 4000 micromesh pads. Here is the finished product, waxed and ready to smoke.